#100-2 1-1/4″ Pitch QD Sprocket

#100-2 1-1/4" Pitch QD Sprocket - Specifications

QD Sprocket No.100-2 Double Type is utilized within various power transmission systems. A sprocket is a toothed wheel that interacts with a chain or track, facilitating rotational movement. The design of QD sprockets simplifies both installation and replacement processes, enhancing efficiency.

Definition and Basic Structure of QD Sprocket

QD sprocket features a split taper bushing equipped with a keyway and a bore. It comprises both a sprocket and a bushing that fits into the sprocket and onto the shaft. This bushing enables straightforward installation and removal of the sprocket without requiring any specialized tools or machining.

Characteristics and Functions of QD Bushing

• Easy to Install: The QD bushing can be installed and removed effortlessly, saving time and labor expenses.
• High Load Capacity: QD bushing is designed to handle significant loads, ensuring dependable and efficient power transmission.
• Standardized Design: The design of QD bushing is standardized, making it compatible with various sprockets and other power transmission components.
• Compact Design: The compact design of QD bushing minimizes the overall dimensions of the power transmission system.
• Low Maintenance Cost: QD bushing requires minimal upkeep, thereby lowering the overall cost of the power transmission system.

QD bushing is engineered to ensure that the sprocket is securely fastened to the shaft, promoting smooth and efficient operation of the power transmission system.

Installation and Removal Process of QD Bushing

The steps for installing and removing QD bushing are as follows:

1. Prepare Tools and Materials: Collect all necessary tools and materials, including the QD bushing, sprocket, key, bolts, and a torque wrench.
2. Clean Shaft and Sprocket Surface: Ensure that the shaft and sprocket surfaces are clean, removing any dirt, debris, or rust that could hinder installation.
3. Position Sprocket: Place the sprocket on the shaft, aligning the keyway with the key on the shaft.
4. Install QD Bushing: Insert the QD bushing into the sprocket bore and onto the shaft, ensuring proper alignment of the keyway and key.
5. Secure Sprocket: Tighten the bolts on the sprocket flange using a torque wrench to securely attach the sprocket to the bushing and shaft.
6. Check: Verify the installation for correct alignment, tightness, and clearance.

Manufacturing Process of QD Sprocket

The manufacturing process of QD sprocket includes the following stages:

1. Raw Material Preparation: Select and prepare the raw materials, typically steel or cast iron.
2. Cutting: Cut the raw materials to the desired size and shape using appropriate cutting tools or machines.
3. Forging or Casting: Forge or cast the sprocket to attain the needed shape and strength.
4. Machining: Machine the sprocket to achieve precise dimensions and tooth profiles.
5. Rolling: Roll the sprocket teeth to create a smooth surface and enhance wear resistance.
6. Heat Treatment: Apply heat treatment to improve the hardness and strength of the sprocket.
7. Surface Treatment: Finish the surface of the sprocket to enhance its corrosion resistance and overall appearance.
8. Quality Inspection: Conduct inspections on the sprocket to identify any defects or deviations from specifications.

Sprockets Supplier in Australia

GBC is the Australian sales agent for Ever-power Group, providing high-quality power transmission products, including various types of sprockets. Our commitment to excellence ensures that we meet the diverse needs of our customers across different industries.

Introduction to QD Sprocket No.100-2 Double Type

QD Sprocket No.100-2 Double Type is a type of sprocket that is used in various power transmission systems. A sprocket is a wheel with teeth that meshes with a chain or track, allowing rotational motion. QD sprockets have a unique design that makes installation and replacement easier and more efficient.

Definition and Basic Structure of QD Sprocket

QD sprocket is a type of sprocket that has a split taper bushing with a keyway and a bore. It consists of a sprocket and a bushing that fits into the sprocket and onto the shaft. The bushing allows for easy installation and removal of the sprocket without the need for any special tools or machining.

Characteristics and Functions of QD Bushing

• Easy to Install: QD bushing is easy to install and remove, which saves time and labor costs.
• High Load Capacity: QD bushing has a high load capacity, which ensures reliable and efficient power transmission.
• Standardized Design: QD bushing has a standardized design that is compatible with various types of sprockets and other power transmission components.
• Compact Design: QD bushing has a compact design that reduces the overall size of the power transmission system.
• Low Maintenance Cost: QD bushing requires minimal maintenance, which reduces the overall cost of the power transmission system.

QD bushing is designed to ensure that the sprocket is securely mounted on the shaft and that the power transmission system operates smoothly and efficiently.

Installation and Removal Process of QD Bushing

The installation and removal process of QD bushing involves the following steps:

1. Prepare Tools and Materials: Gather all the necessary tools and materials, including the QD bushing, sprocket, key, bolts, and torque wrench.
2. Clean Shaft and Sprocket Surface: Clean the shaft and sprocket surface to remove any dirt, debris or rust that may interfere with the installation process.
3. Position Sprocket: Position the sprocket on the shaft and align the keyway with the key on the shaft.
4. Install QD Bushing: Install the QD bushing into the sprocket bore and onto the shaft, making sure that the keyway and key are aligned.
5. Secure Sprocket: Tighten the bolts on the sprocket flange using a torque wrench to ensure that the sprocket is securely attached to the bushing and the shaft.
6. Check: Check the installation for proper alignment, tightness, and clearance.

Manufacturing Process of QD Sprocket

The manufacturing process of QD sprocket involves the following steps:

1. Raw Material Preparation: Select and prepare the raw material, which is usually steel or cast iron.
2. Cutting: Cut the raw material to the desired size and shape using a cutting tool or machine.
3. Forging or Casting: Forge or cast the sprocket to the desired shape and strength.
4. Machining: Machine the sprocket to achieve the desired dimensions and tooth profile.
5. Rolling: Roll the teeth of the sprocket to achieve a smooth surface and improve the wear resistance.
6. Heat Treatment: Heat treat the sprocket to improve its hardness and strength.
7. Surface Treatment: Finish the surface of the sprocket to improve its corrosion resistance and appearance.
8. Quality Inspection: Inspect the sprocket for any defects or deviations from the specifications.

QD Sprocket Frequently Asked Questions (FAQs)

• What is QD sprocket? QD sprocket is a type of sprocket that has a split taper bushing with a keyway and a bore, which allows for easy installation and removal of the sprocket without the need for any special tools or machining.
• What is QD bushing? QD bushing is a type of bushing that fits into the sprocket and onto the shaft, allowing for easy installation and removal of the sprocket without the need for any special tools or machining.
• What are the advantages of QD bushing? QD bushing has several advantages, including easy installation and removal, high load capacity, standardized design, compact design, and low maintenance cost.
• How do you install QD bushing? To install QD bushing, you need to prepare tools and materials, clean the shaft and sprocket surface, position the sprocket, install the QD bushing, secure the sprocket, and check the installation for proper alignment, tightness, and clearance.
• What is the manufacturing process of QD sprocket? The manufacturing process of QD sprocket involves several steps, including raw material preparation, cutting, forging or casting, machining, rolling, heat treatment, surface treatment, and quality inspection.

Author: Miya

In addition to standard sprockets, our company offers customized solutions based on customer requirements. We welcome all customers to provide drawings and samples for personalized customization, ensuring that we meet your specific needs effectively.