#120-2 1-1/2″ Pitch QD Sprocket Specifications
Basic Concept of QD Sprocket
The QD sprocket is a type of sprocket that utilizes a taper-lock bushing for mounting onto a shaft. The bushing fits within the sprocket hub, and the sprocket is affixed to the shaft using a set screw. This design simplifies the installation and removal process of the sprocket, eliminating the necessity for a keyway or other fastening devices.
QD Sprocket Definition and Structure
The QD sprocket comprises a sprocket body and a taper-lock bushing. The sprocket body, crafted from high-quality steel, is designed to transmit power from a driving shaft to a driven shaft. The taper-lock bushing, made of high-strength steel, provides a firm grip on the shaft, ensuring a secure connection between the sprocket and the shaft.
QD Bushing Features and Functions
The QD bushing boasts several key features and functions that make it a preferred choice for power transmission systems, including:
- Easy installation: The QD bushing can be installed onto the shaft without requiring special tools or equipment.
- High load capacity: Capable of handling substantial torque loads, the QD bushing is perfect for heavy-duty applications.
- Standardized design: Designed to meet industry standards, the QD bushing allows for straightforward replacement or upgrades of existing bushings.
- Compact design: With a small footprint, the QD bushing is suitable for use in confined spaces.
- Low maintenance cost: The QD bushing needs little to no maintenance, thereby reducing downtime and overall maintenance expenses.
QD Bushing Installation and Removal Process
The installation and removal of the QD bushing can be carried out easily by following these steps:
- Prepare tools and materials: Collect all necessary tools and materials, including the sprocket, taper-lock bushing, set screws, and a torque wrench.
- Clean shaft and sprocket surface: Ensure that both the shaft and sprocket surfaces are clean for a secure connection between the bushing and the shaft.
- Position sprocket: Place the sprocket onto the shaft at the desired location.
- Install QD bushing: Insert the QD bushing into the sprocket hub and tighten the set screws to the manufacturer’s recommended torque.
- Secure sprocket: Ensure the sprocket is securely fitted onto the shaft, checking for proper alignment.
- Check: Verify that the installation is secure and the sprocket is correctly aligned.
QD Sprocket Manufacturing Process
The process of manufacturing the QD sprocket involves several steps:
- Prepare raw materials: Choose and prepare high-quality steel for sprocket production.
- Cut material: Employ cutting tools to shape the steel into the required dimensions.
- Forge or cast: Utilize forging or casting methods to form the sprocket into its final shape.
- Machining: Use precision machining tools to finish the sprocket and create the teeth profile.
- Rolling: Implement sprocket rolling machines to finalize the teeth profile.
- Heat treatment: Heat-treat the sprocket to enhance its strength and durability.
- Surface treatment: Apply a protective surface treatment to guard against corrosion and wear.
- Quality control: Execute a series of quality control tests to confirm that the sprocket meets industry standards.
Sprockets Supplier in Australia
GBC is the Australian sales agent for Ever-power Group, providing high-quality sprockets and power transmission solutions across the region.
Introduction
QD Sprocket No.120-2 Double Type is a type of sprocket used in power transmission systems. A sprocket is a profiled wheel with teeth that mesh with a chain, track, or other perforated or indented material. It is commonly used in bicycles, motorcycles, and industrial machinery.
Basic Concept of QD Sprocket
The QD sprocket is a type of sprocket that uses a taper-lock bushing to mount the sprocket onto the shaft. The bushing is mounted inside the sprocket hub, and the sprocket is then mounted onto the shaft with a set screw. This design allows for easy installation and removal of the sprocket without the need for a keyway or other fastening mechanism.
QD Sprocket Definition and Structure
The QD sprocket consists of a sprocket body and a taper-lock bushing. The sprocket body is made of high-quality steel and is designed to transmit power from a driving shaft to a driven shaft. The taper-lock bushing is made of a high-strength steel and is designed to grip the shaft tightly, providing a secure connection between the sprocket and the shaft.
QD Bushing Features and Functions
The QD bushing has several key features and functions that make it an ideal choice for power transmission systems. These include:
- Easy installation: The QD bushing can be easily installed onto the shaft without the need for special tools or equipment.
- High load capacity: The QD bushing can handle high torque loads and is ideal for heavy-duty applications.
- Standardized design: The QD bushing is designed to meet industry standards, making it easy to replace or upgrade existing bushings.
- Compact design: The QD bushing has a small footprint, making it ideal for use in tight spaces.
- Low maintenance cost: The QD bushing requires little to no maintenance, reducing downtime and maintenance costs.
QD Bushing Installation and Removal Process
The QD bushing can be easily installed and removed using the following process:
- Prepare tools and materials: Gather all necessary tools and materials, including the sprocket, taper-lock bushing, set screws, and a torque wrench.
- Clean shaft and sprocket surface: Clean the shaft and sprocket surface to ensure a secure connection between the bushing and the shaft.
- Position sprocket: Position the sprocket onto the shaft in the desired location.
- Install QD bushing: Install the QD bushing into the sprocket hub and tighten the set screws to the manufacturer’s recommended torque.
- Secure sprocket: Secure the sprocket onto the shaft, making sure that it is aligned properly.
- Check: Check the installation to ensure that the sprocket is secure and properly aligned.
QD Sprocket Manufacturing Process
The QD sprocket manufacturing process consists of the following steps:
- Prepare raw materials: Select and prepare high-quality steel for use in the sprocket.
- Cut material: Use cutting tools to cut the steel into the desired shape and size.
- Forge or cast: Use forging or casting techniques to shape the sprocket into its final form.
- Machining: Use precision machining tools to finish the sprocket and create the teeth profile.
- Rolling: Use a sprocket rolling machine to create the final teeth profile on the sprocket.
- Heat treatment: Heat-treat the sprocket to increase its strength and durability.
- Surface treatment: Apply a surface treatment to protect the sprocket from corrosion and wear.
- Quality control: Conduct a series of quality control tests to ensure that the sprocket meets industry standards.
QD Sprocket FAQ
- Q: What is a QD sprocket?
- A: A QD sprocket is a type of sprocket that uses a taper-lock bushing to mount the sprocket onto the shaft.
- Q: What is a taper-lock bushing?
- A: A taper-lock bushing is a type of bushing that grips the shaft tightly, providing a secure connection between the sprocket and the shaft.
- Q: What are the advantages of using a QD sprocket?
- A: The advantages of using a QD sprocket include easy installation and removal, high load capacity, standardized design, compact design, and low maintenance cost.
- Q: How do I install a QD bushing?
- A: To install a QD bushing, first, clean the shaft and sprocket surface, position the sprocket onto the shaft, install the QD bushing into the sprocket hub, tighten the set screws to the manufacturer’s recommended torque, and secure the sprocket onto the shaft.
- Q: What is the QD sprocket manufacturing process?
- A: The QD sprocket manufacturing process consists of preparing raw materials, cutting material, forging or casting, machining, rolling, heat treatment, surface treatment, and quality control.
Author: Miya
Our company offers a range of high-quality sprockets, including the #120-2 1-1/2″ Pitch QD Sprocket. In addition to standard sprockets, we also provide customized solutions based on customer requirements. We welcome clients to bring their drawings or samples for bespoke designs.
