#160 2″ Pitch QD Sprocket

#160 2" Pitch QD Sprocket Specifications

QD Sprocket No.160 Single Type is a common component in transmission systems, playing a critical role in power transmission. It provides a reliable and efficient method to transfer rotational motion between shafts. Designed for durability, the QD sprocket ensures smooth and precise operation across various industrial applications.

Definition and Basic Structure of QD Sprocket

A QD sprocket features a quick-disconnect bushing system, allowing for easy installation and removal from a shaft. It consists of a toothed wheel, known as the sprocket, which meshes with a chain to transmit power. Typically made of high-quality steel, the QD sprocket guarantees strength and longevity.

Characteristics and Functions of QD Bushing

Used in conjunction with the QD sprocket, the QD bushing provides several key characteristics and functions:

• Easy Installation: QD bushing can be mounted quickly on a shaft, minimizing installation time and effort.
• High Load Capacity: The design allows for excellent torque transmission capabilities, facilitating efficient power transfer.
• Standardized Design: QD bushings adhere to industry standards, ensuring compatibility with various sprocket sizes.
• Compact Design: Their compact size makes QD bushings suitable for installations in limited spaces.
• Low Maintenance Cost: They require minimal maintenance, lowering overall maintenance expenses.

A significant advantage of QD bushings is their ease of installation and removal, allowing rapid and hassle-free sprocket changes, which saves valuable time during maintenance or replacement operations.

Installation and Removal Process of QD Bushing

The following steps should be followed to install and remove a QD bushing:

1. Prepare Tools and Materials: Gather necessary tools, including a wrench and a clean cloth.
2. Clean Shaft and Sprocket Surface: Ensure the shaft and sprocket surfaces are clean and free from debris or contaminants.
3. Position the Sprocket: Place the sprocket in the desired position on the shaft.
4. Install QD Bushing: Slide the QD bushing onto the shaft, ensuring a proper fit.
5. Secure the Sprocket: Tighten the bushing's screws or bolts to secure the sprocket in place.
6. Check for Proper Installation: Verify that the sprocket is securely attached to the shaft.

Manufacturing Process of QD Sprocket

The manufacturing process of a QD sprocket includes the following steps:

1. Prepare Raw Materials: Gather necessary raw materials, typically high-quality steel.
2. Cutting: Cut the raw material into the desired shape and size using appropriate tools.
3. Forging or Casting: Forge or cast the sprocket to achieve the required strength and shape.
4. Machining: Use machining techniques, such as turning and milling, to refine dimensions and ensure precision.
5. Teeth Cutting: Cut the teeth on the sprocket with specialized tools to ensure proper engagement with the chain.
6. Heat Treatment: Apply heat treatment processes to enhance hardness and durability.
7. Surface Treatment: Perform surface treatments to improve corrosion resistance and aesthetics.
8. Quality Inspection: Conduct thorough quality inspections to ensure the sprocket meets required standards and specifications.

Sprockets Supplier in Australia

GBC is the Australian sales agent for Ever-power Group, providing high-quality sprockets tailored to meet diverse industrial needs. Among our offerings, the #160 2" Pitch QD Sprocket stands out for its durability and efficient power transmission capabilities. Our sprockets are designed with precision engineering, ensuring they meet rigorous industry standards and deliver exceptional performance in various applications.

In addition to standard sprocket designs, we specialize in non-standard customizations based on customer requirements. We encourage customers to bring their drawings or samples for tailored solutions that fit their specific needs.