#60-2 3/4″ Pitch QD Sprocket Specifications
QD Sprocket No.60-2 Double Type is a type of sprocket that is used in power transmission systems. It is a high-quality sprocket commonly employed in industrial applications. The basic concept of QD sprocket and its application in the power transmission system are described below.
Definition and Basic Structure
QD sprocket is a type of sprocket that features a tapered bushing, facilitating easy installation and removal. The basic structure of a QD sprocket includes a hub, teeth, and QD bushing.
Features and Functions of QD Bushing
- Easy to install: QD bushing is designed for straightforward installation and removal from the shaft without causing damage.
- High load-bearing capacity: The robust design of QD bushing allows it to bear high loads effectively.
- Standardized design: QD bushing’s standardized design ensures compatibility with a wide range of sprockets.
- Compact design: The compact nature of QD bushing saves space and reduces the weight of the power transmission system.
- Low maintenance cost: QD bushing is highly durable and requires minimal maintenance.
Easy to install and remove
QD bushings are designed for effortless installation and removal from the shaft without the need for specialized tools, saving time and effort during installation and maintenance.
High load-bearing capacity
The strong and sturdy design of QD bushings enables them to withstand significant loads without sustaining damage, making them ideal for heavy-duty industrial applications.
Standardized design
The standardized design of QD bushings makes them compatible with a broad range of sprockets, eliminating the necessity for custom-made bushings that can incur high costs and time delays.
Compact design
The compact design of QD bushings conserves space and reduces the weight of the power transmission system, making them suitable for applications where space is at a premium.
Low maintenance cost
QD bushings necessitate minimal maintenance and are notably durable, which helps lower the maintenance costs of the power transmission system and extends its lifespan.
Installation and Removal Process of QD Bushing
The installation and removal process of QD bushing is straightforward and can be completed quickly with the appropriate tools and materials. The steps involved are as follows:
- Prepare tools and materials: Collect all necessary tools and materials for the installation, including a torque wrench, hammer, and QD bushing.
- Clean shaft and sprocket surface: Use a wire brush or sandpaper to clean the surfaces of the shaft and sprocket where the bushing will be mounted.
- Position the sprocket: Align the sprocket with the keyway on the shaft.
- Install QD bushing: Slide the QD bushing onto the shaft and tighten the screws with a torque wrench.
- Secure the sprocket: Slide the sprocket onto the QD bushing and fasten the screws using a torque wrench.
- Check: Verify the alignment of the sprocket and bushing to ensure proper installation.
Manufacturing Process of QD Sprocket
The manufacturing process of QD sprocket consists of several steps:
- Raw material preparation: Materials such as steel or cast iron are prepared for manufacturing.
- Cutting: The raw material is cut into the required dimensions using a cutting machine.
- Forging or casting: The cut material is either forged or cast to form the sprocket shape.
- Machining: The sprocket undergoes machining to achieve the final shape and specifications.
- Teeth rolling: The teeth of the sprocket are rolled using a teeth rolling machine.
- Heat treatment: The sprocket is heat-treated to enhance its hardness and durability.
- Surface treatment: A surface coating is applied to protect the sprocket from corrosion and wear.
- Quality inspection: The sprocket undergoes inspection to ensure it meets required standards.
Sprockets Supplier in Australia
GBC is the Australian sales agent for Ever-power Group, offering a wide range of high-quality power transmission products. Our featured product, the QD Sprocket No.60-2 Double Type, is designed for industrial applications, ensuring efficient power transmission in various systems.
In addition to standard QD sprockets, our company offers customized non-standard solutions based on customer requirements. We encourage customers to reach out with drawings or samples for bespoke manufacturing. Our commitment is to provide tailored services that fit your specific needs.
