Specifications of FBP15B FBN15B Asian Standard Finished Bore Sprocket
A finished bore sprocket is a type of chain sprocket that has a pre-bored hole to fit onto a specific shaft diameter. In other words, it is a sprocket that is already machined with a hole to save time and effort during installation. GBC – Ever-power Australia Agency offers the FBP15B and FBN15B Asian Standard finished bore sprockets, which are designed to fit a wide range of applications.
Materials and Manufacturing Process
Our finished bore sprockets are made from high carbon steel, alloy steel, or stainless steel, depending on the specific application requirements. The manufacturing process includes material selection, cutting, punching, forging, machining, heat treatment, surface hardening, surface treatment, quality inspection, and more.
- Material Selection: We carefully choose the appropriate materials based on the specific application requirements, such as load capacity, corrosion resistance, temperature resistance, and other factors.
- Cutting: We use advanced cutting machines to cut the raw materials into the desired sizes and shapes.
- Punching and Forging: We use high-precision punching and forging machines to shape the raw materials into the desired sprocket shape.
- Machining: We use various machining techniques, such as turning, milling, drilling, and boring, to achieve the desired dimensions and tolerances.
- Heat Treatment: We use heat treatment processes, such as quenching and tempering, to achieve the desired hardness, strength, and toughness.
- Surface Hardening: We use surface hardening techniques, such as carburizing and nitriding, to improve the wear resistance and extend the service life of the sprocket.
- Surface Treatment: We use various surface treatment techniques, such as plating, painting, and oiling, to improve the corrosion resistance and appearance of the sprocket.
- Quality Inspection: We perform strict quality inspections, such as dimensional measurement, surface inspection, and performance testing, to ensure the sprockets meet the specified requirements.
Applications of Plate Wheel Sprocket
Plate wheel sprockets are widely used in various industries and applications, such as heavy machinery and equipment, food processing and packaging, chemical and pharmaceutical, assembly lines, logistics and warehousing, and more. They are designed to transmit power and motion between the rotating shaft and the chain, and are essential components in many mechanical systems.
Maintenance and Troubleshooting
To ensure the best performance and service life of the plate wheel sprocket, regular maintenance and troubleshooting are necessary. Here are some tips and guidelines:
- Daily Inspection: Check the sprocket for any signs of wear, damage, or misalignment. Tighten any loose bolts or nuts.
- Cleaning: Clean the sprocket regularly to remove any dirt, debris, or rust. Use a brush, cloth, or compressed air to clean the teeth and the bore.
- Lubrication: Apply a suitable lubricant to the sprocket teeth and the bore to reduce friction and wear. Use a high-quality lubricant that is compatible with the operating conditions.
- Adjustment and Calibration: Check the tension and alignment of the chain regularly. Use a tension gauge and an alignment tool to adjust and calibrate the sprocket and the chain.
- Common Problems and Solutions: Here are some common problems that may occur with the plate wheel sprocket, and their corresponding solutions:
- Skipping Teeth: This may be caused by a loose chain, worn teeth, or misaligned sprocket. Tighten the chain, replace the sprocket, or adjust the alignment.
- Broken Teeth: This may be caused by overloading, fatigue, or impact. Replace the sprocket, reduce the load, or avoid impact.
- Wear: This may be caused by abrasion, corrosion, or fatigue. Replace the sprocket, apply a suitable surface treatment, or improve the lubrication.
- Noise: This may be caused by vibration, misalignment, or poor lubrication. Check and adjust the alignment, improve the lubrication, or install a vibration damper.
- Chain Slip: This may be caused by a loose chain, worn teeth, or misaligned sprocket. Tighten the chain, replace the sprocket, or adjust the alignment.
Other Types of Sprockets and Chains
In addition to the plate wheel sprocket, GBC – Ever-power Australia Agency also offers various other types of sprockets, such as taper lock sprocket, QD sprocket, idler sprocket, and more. We also provide a wide range of chains, such as roller chain, conveyor chain, agricultural chain, and more. Whatever your specific needs and requirements, we are committed to providing high-quality products and excellent services.
Sprockets Supplier in Australia
GBC is the Australian sales agent for Ever-power Group, providing high-quality sprockets and related products to our customers. Our featured products include the FBP15B and FBN15B Asian Standard Finished Bore Sprockets, known for their durable construction and precise engineering. These sprockets are designed to meet various industrial requirements, ensuring optimal performance in machinery and equipment.
In addition to our standard sprocket offerings, we also specialize in non-standard customization based on customer specifications. We invite all clients to bring their designs and samples for bespoke solutions tailored to your needs.
