Details of Hydraulic Leveling Cylinder for Press Machine
| Leveling Cylinder | |
| Features | Parallel lifting of blanks or workpieces |
| Specification | Bore diameter: 90mm-380mm Rod diameter: 50mm-280mm Stroke≤2500mm |
| Thrust force | Maximum 2835KN (Cylinder diameter 380mm/pressure 25MPa) |
Press Machine Hydraulic Leveling Cylinders
A hydraulic leveling cylinder for press machines is a mechanism that utilizes hydraulic pressure to modify the height of a press machine’s ram. This adjustment is crucial for ensuring that the ram is perfectly leveled before pressing, ultimately enhancing the quality of the finished product. Typically constructed from steel or aluminum, hydraulic leveling cylinders come in various sizes and capacities. The bore size of the cylinder dictates the force it can generate, while the stroke length indicates the maximum travel the ram can achieve.
These cylinders are generally double-acting, allowing them to exert force in both upward and downward directions. This feature enables precise raising and lowering of the platen. Additionally, hydraulic leveling cylinders are often fitted with cushions at both ends to absorb shock and protect the press machine from damage.
Benefits of Using a Hydraulic Leveling Cylinder for a Press Machine
- Improved accuracy and precision: Hydraulic leveling cylinders help ensure that the moving platen of the press machine is parallel to the bed, resulting in more accurate and precise pressing operations.
- Increased productivity: They can help reduce setup time and enhance the overall productivity of the press machine.
- Reduced scrap: Hydraulic leveling cylinders minimize scrap by ensuring that the press machine applies pressure evenly to the workpiece, preventing distortion and defects.
- Extended service life: These cylinders are designed to withstand the harsh conditions of press machine operation, ensuring a longer service life.
Installation and Maintenance of Hydraulic Leveling Cylinders
Hydraulic leveling cylinders are relatively straightforward to install and maintain, but it’s essential to follow the manufacturer’s instructions closely.
Installation
- Ensure the hydraulic leveling cylinder is properly aligned and mounted to the press machine.
- Connect the hydraulic hoses to both the cylinder and the hydraulic power unit.
- Bleed the hydraulic system to remove any air.
Maintenance
- Regularly inspect the hydraulic leveling cylinder for signs of wear or damage.
- Lubricate the cylinder according to the manufacturer’s recommendations.
- Replace any damaged or worn components promptly.
Hydraulic Press Cylinders Manufacturer – Ever-power Group
At Ever-power Group, we specialize in manufacturing high-quality hydraulic press cylinders, including our renowned hydraulic leveling cylinders designed for press machines. Our products are crafted with precision engineering to ensure robust performance and longevity, making them ideal for various industrial applications. We understand that each client has unique needs; therefore, we offer non-standard customization for hydraulic cylinders within the size range of D360MM for bore diameter and L6000MM for stroke length. This flexibility allows us to tailor solutions that meet specific operational requirements.
Additionally, we are proud to partner with GBC, our dedicated sales agent in Australia, to serve our clients better in that region. GBC shares our commitment to excellence and customer satisfaction, ensuring that our hydraulic solutions are accessible to Australian industries. We invite customers to reach out with their specifications or samples for customized cylinder solutions that fit their exact needs. Your satisfaction is our priority!
Hydraulic Press Cylinder Reviews
Liam Carter – Maintenance Supervisor
We’ve been using hydraulic press cylinders from this supplier for over a year in our metal stamping workshop. The cylinders deliver consistent pressure, and I’ve noticed they hold up well under daily use—about 10 hours a shift. The seals haven’t leaked yet, which is a big improvement over our old units. Installation was straightforward, though we had to double-check the alignment to avoid uneven wear. Customer service responded quickly when we had a question about fluid compatibility. Overall, they’re reliable, and downtime has dropped since we switched.