Winch Drive Planetary Gearbox for Towing Winches
The Winch Drive Planetary Gearbox is designed for optimal performance in towing applications, providing high torque and efficient energy transfer. Its robust construction ensures durability and reliability, making it an essential component for heavy-duty winching operations.
Specifications
| Specification | Details |
|---|---|
| Output torque range | 1000-280000 N.m |
| Gear ratios | i=5.3-400 |
| Support | The gearbox has rotating housing flanges to fit winch |
| Applicable motors | Axial piston hydraulic motors, hydraulic orbit motors or others |
| Hydraulic motor options | Pressure relief valve, overcenter valve on request |
| Bearing | Robust bearing system absorbing the forces exerted by the ring gear |
| Brake | Hydraulic released parking brake on request |
| Performance figures | Refer to FEM standards, class M5 (T5-L2) for output max. speeds of 25 rpm |
| Compatibility | Technical data and installation dimensions of the EP400W Series gearbox are same as those of Rexroth GFT…W Series and Bonfiglioli 800 Series, so these three can be used interchangeably |
| Type | Max. torque N.m | Range of ratios (i) | Max. Input speed (rpm) | Braking torque (N.m) |
| EP400W1 | 870 | 6.09 | 1000 | 130 |
| EP401W1 | 1300 | 6.2 | 1000 | 270 |
| EP402W2 | 4000 | 12.4-37.1 | 3500 | – |
| EP403W2 | 4000 | 15.4-40 | 3500 | 270 |
| EP405W | 7000 | 20-80 | 3500 | 270 |
| EP405.4W | 5500 | 26-57 | 3500 | 280 |
| EP406AW | 12500 | 23-220 | 3500 | 430 |
| EP406W | 13000 | 28-140 | 3500 | 430 |
| EP406BW3 | 17500 | 63-136 | 3500 | 430 |
| EP407AW | 18000 | 38-136 | 3500 | 430-530 |
| EP407W3 | 26000 | 63-136 | 3500 | 530 |
| EP410W3 | 37500 | 62-177 | 3500 | 530 |
| EP413W3 | 42500 | 86-172 | 3500 | 610 |
| EP414W3 | 67000 | 76-186 | 3500 | 1200 |
| EP415W3 | 100000 | 81-215 | 3000 | 1200 |
| EP416W3 | 140000 | 87-255 | 3000 | 2000 |
| EP417W3 | 200000 | 123-365 | 3000 | 2000 |
| EP419W3 | 275000 | 161-306 | 2500 | 3000 |
How does the Winch Drive Planetary Gearbox for Towing Winches Work?
The Winch Drive Planetary Gearbox operates through a system of gears that provide high torque and efficiency. Its basic structure consists of a central sun gear, surrounded by planet gears that rotate around it, all housed within an outer ring gear. When the input shaft turns the sun gear, the planet gears orbit around it, effectively transferring power to the outer ring gear. This design allows for a compact and robust transmission of force, making it ideal for towing applications.
Selecting the Right Gear Ratio for Your Winch Drive Planetary Gearbox
When choosing a Winch Drive Planetary Gearbox for towing winches, it’s essential to select the appropriate gear ratio based on load and speed requirements. A lower gear ratio provides higher torque, making it ideal for heavy loads or steep inclines. Conversely, a higher gear ratio allows for increased speed, suitable for lighter loads or flat surfaces. Assess the specific demands of your application to determine the optimal balance between speed and torque, ensuring efficient and reliable performance.
How to Choose a Winch Drive Planetary Gearbox for Towing Winches
When selecting a winch drive planetary gearbox, consider several key factors to ensure optimal performance. First, assess the power or torque requirements to match your application. Next, determine the appropriate gear ratio and speed to facilitate efficient operation. Evaluate the input and output types, such as spline, hollow, or solid, and whether the input/output ends will experience external or radial loads. Additionally, consider the operating temperature range and lifespan requirements. Finally, account for any special demands, such as continuous operation or shock loading, to select the most suitable gearbox for your towing winch needs.
Winch Drive Planetary Gearbox for Towing Winches
To determine if a planetary gearbox is overloaded, observe the following signs: listen for unusual noises during operation, check for excessive heat buildup, monitor performance for sluggish responses, and inspect for visible signs of wear or damage. Regular maintenance and monitoring can help prevent overload conditions.
Signs of Overload in Planetary Gearboxes
- Unusual grinding or rattling sounds
- Excessive heat generation
- Decreased performance or responsiveness
- Physical wear or damage to components
Winch Planetary Gearbox Supplier
GBC is the Australian sales agent for Ever-power Group, specializing in high-quality mechanical solutions. Our Winch Drive Planetary Gearbox is essential for towing winches, providing reliable torque and efficiency for various applications. These gearboxes are designed to enhance performance, ensuring that your winch operates smoothly under heavy loads.
We encourage our valued customers to consider customizing and purchasing our top-of-the-line planetary gearboxes to meet your specific needs. Invest in quality and efficiency today!
