#100 1 1/4″ Taper Lock Sprocket

#100 1 1/4" Taper Lock Sprocket Specifications

The Taper Lock Sprocket No.100 American Standard is a type of sprocket that is commonly used in power transmission systems. It features a tapered bore and can be easily mounted on a shaft using a taper lock bushing.

Definition and Basic Structure

A taper lock sprocket is a mechanical device used in power transmission systems to transmit rotary motion between two shafts. It consists of a toothed wheel with a tapered bore and a hub with a matching taper. The hub is mounted on the shaft using a taper lock bushing, providing a secure and precise connection.

Features and Functions

1. Easy Installation: The taper lock sprocket is designed for easy installation. The taper lock bushing allows for quick and hassle-free mounting on the shaft.
2. High Precision Positioning: The taper lock mechanism ensures accurate positioning of the sprocket on the shaft, minimizing misalignment and enhancing overall system performance.
3. Wide Applicability: Taper lock sprockets are widely used in various industries due to their versatility and compatibility with different shaft sizes.
4. Reliability: The taper lock connection provides a reliable and secure transmission of power, minimizing slippage and ensuring efficient operation.
5. Low Maintenance Cost: Taper lock sprockets require minimal maintenance, reducing downtime and maintenance expenses.

Installation and Removal Process

1. Prepare Tools and Materials: Gather the necessary tools and materials, including the taper lock bushing, wrenches, and cleaning supplies.
2. Clean Shaft and Sprocket Surface: Thoroughly clean the shaft and sprocket surface to ensure a smooth and clean contact area.
3. Place Taper Lock Bushing: Install the taper lock bushing into the sprocket hub, ensuring a tight fit.
4. Install Sprocket: Slide the sprocket onto the shaft, aligning it with the taper lock bushing.
5. Tighten Locking Nut: Use the appropriate tools to tighten the locking nut, securing the sprocket in place.

Manufacturing Process

1. Raw Material Preparation: Select high-quality materials suitable for the specific application of the sprocket.
2. Material Cutting: Cut the raw material into the desired shape and size.
3. Forging or Casting: Form the sprocket blank through forging or casting processes, depending on the material and design requirements.
4. Machining: Use precision machining techniques to create the tooth profile and other critical features of the sprocket.
5. Teeth Rolling: Roll the teeth of the sprocket to improve their strength and durability.
6. Heat Treatment: Apply heat treatment to enhance the hardness and wear resistance of the sprocket.
7. Surface Treatment: Apply surface coatings or treatments to improve corrosion resistance and aesthetics.
8. Quality Inspection: Perform rigorous quality inspections to ensure the sprocket meets the specified standards and requirements.

Sprockets Supplier in Australia

GBC is the sales agent for Ever-power Group in Australia, providing a wide range of high-quality mechanical components. Among our offerings is the #100 1 1/4" Taper Lock Sprocket, designed for durability and efficiency in various industrial applications. Our sprockets are engineered to meet stringent quality standards, ensuring optimal performance in your machinery.

In addition to standard sprockets, we specialize in custom solutions tailored to meet specific customer requirements. Whether you need a unique design or specialized dimensions, our team is ready to assist you. We welcome customers to send us their drawings or samples to explore custom manufacturing options that best fit their needs.