#80-2 1″ Pitch QD Sprocket

#80-2 1" Pitch QD Sprocket - Specifications

QD Sprocket No.80-2 Double Type is a heavy-duty sprocket utilized in transmission systems, delivering dependable performance.

In transmission systems, QD sprockets transmit power from the driving shaft to the driven shaft through a chain. The sprocket engages with the chain via its teeth, facilitating rotation and motion transfer. These sprockets find applications across various industries, including agriculture, construction, and manufacturing.

Definition and Basic Structure of QD Sprocket

A QD sprocket is characterized by its quick-detachable (QD) bushing, which simplifies the installation and removal process, enhancing maintenance convenience. The basic structure includes a hub, teeth, and the QD bushing.

Characteristics and Functions of QD Bushing

• Easy Installation: The QD bushing streamlines installation, minimizing downtime and boosting efficiency.
• High Load Capacity: Designed to handle heavy loads, QD bushings ensure reliable power transmission.
• Standardized Design: Adhering to industry standards, QD bushings are compatible with various shaft sizes and sprocket types.
• Compact Design: Their compact nature allows for installations that save space.
• Low Maintenance Cost: Minimal maintenance is required, reducing overall expenses.

One significant advantage of QD bushings is their installation and removal ease. With a few straightforward steps, a QD bushing can be securely attached or detached from the shaft, saving both time and effort.

Installation and Removal Process of QD Bushing

The installation and removal of a QD bushing entail the following steps:

1. Gather the necessary tools and materials for the process.
2. Clean the shaft and sprocket surfaces to ensure proper contact and alignment.
3. Position the sprocket on the shaft and align it correctly.
4. Attach the QD bushing onto the shaft, confirming a tight fit.
5. Secure the sprocket to the QD bushing with the provided locking mechanism.
6. Inspect the installation for proper alignment and engagement.

Manufacturing Process of QD Sprockets

The manufacturing of QD sprockets involves several steps:

1. Prepare the required raw materials for production.
2. Cut the raw materials to the desired shape and size.
3. Manufacture the sprocket using forging or casting methods to achieve necessary strength.
4. Machine the sprocket to refine its shape and dimensions.
5. Create teeth on the sprocket through a rolling process.
6. Apply heat treatment to enhance hardness and durability.
7. Perform surface treatment, such as coating or plating, to increase corrosion resistance.
8. Conduct quality inspections to ensure specifications and standards are met.

Sprockets Supplier in Australia

GBC is the Australian sales agent for Ever-power Group, providing high-quality products and exceptional service to our customers in the region.

Introduction to QD Sprocket No.80-2 Double Type

QD Sprocket No.80-2 Double Type is a type of sprocket used in transmission systems. It is designed for heavy-duty applications and offers reliable performance.

In a transmission system, QD sprockets are used to transfer power from the driving shaft to the driven shaft through a chain. The sprocket has teeth that engage with the chain, allowing it to rotate and transfer motion. QD sprockets are commonly used in various industries, such as agriculture, construction, and manufacturing.

Definition and Basic Structure of QD Sprocket

A QD sprocket is a type of sprocket that features a quick-detachable (QD) bushing. The QD bushing allows for easy installation and removal of the sprocket from the shaft, making maintenance and replacement more convenient. The basic structure of a QD sprocket consists of a hub, teeth, and the QD bushing.

Characteristics and Functions of QD Bushing

• Easy Installation: The QD bushing simplifies the installation process, reducing downtime and increasing efficiency.
• High Load Capacity: QD bushings are designed to withstand heavy loads and provide reliable power transmission.
• Standardized Design: QD bushings follow industry standards, ensuring compatibility with various shaft sizes and sprocket types.
• Compact Design: The compact size of QD bushings allows for space-saving installations.
• Low Maintenance Cost: QD bushings require minimal maintenance, reducing overall maintenance expenses.

One of the key advantages of QD bushings is their ease of installation and removal. With just a few simple steps, a QD bushing can be securely mounted or dismounted from the shaft, saving time and effort.

Installation and Removal Process of QD Bushing

The installation and removal of a QD bushing involve the following steps:

1. Prepare tools and materials required for the installation or removal process.
2. Clean the surface of the shaft and sprocket to ensure proper contact and alignment.
3. Position the sprocket on the shaft and align it with the desired location.
4. Install the QD bushing onto the shaft, ensuring a tight fit.
5. Securely fasten the sprocket to the QD bushing using the provided locking mechanism.
6. Inspect the installation to ensure proper alignment and engagement.

Manufacturing Process of QD Sprockets

The manufacturing process of QD sprockets involves the following steps:

1. Prepare the raw materials required for the production.
2. Cut the raw materials into the desired shape and size.
3. Form the sprocket using forging or casting methods to achieve the required strength and structure.
4. Machine the sprocket to refine its shape and dimensions.
5. Create teeth on the sprocket through a rolling process.
6. Apply heat treatment to enhance the sprocket's hardness and durability.
7. Perform surface treatment, such as coating or plating, to improve the sprocket's corrosion resistance.
8. Conduct quality inspections to ensure the sprocket meets the required specifications and standards.

FAQ (Frequently Asked Questions) - Common QD Sprocket Queries

1. Q: What is the maximum load capacity of QD Sprocket No.80-2 Double Type?
   A: The maximum load capacity of QD Sprocket No.80-2 Double Type is [insert load capacity].
2. Q: Can QD bushings be used with different sprocket sizes?
   A: Yes, QD bushings are designed to be compatible with various sprocket sizes.
3. Q: How often should I inspect and lubricate the QD sprocket?
   A: It is recommended to inspect and lubricate the QD sprocket regularly, following the manufacturer's guidelines.
4. Q: Can I reuse a QD bushing after removal?
   A: QD bushings can be reused if they are in good condition and meet the required specifications.
5. Q: Are QD sprockets suitable for high-speed applications?
   A: Yes, QD sprockets are designed to withstand high-speed operations when properly installed and maintained.

Author: Miya

At GBC, we offer a wide range of sprockets, including the #80-2 1" Pitch QD Sprocket. Our products are crafted with precision and quality, ensuring their effectiveness in various applications. Additionally, we provide customized solutions tailored to our clients' specific requirements. We invite customers to bring their designs and samples for non-standard customization, ensuring we meet their unique needs.