NK2100RB Double Pitch Sprocket

Specifications of NK2100RB Double Pitch Sprocket

The NK2100RB Double Pitch Sprocket is a type of sprocket widely utilized in power transmission systems. It is specifically designed to work with double pitch roller chains, which feature a longer pitch compared to standard roller chains. This sprocket type finds applications in various systems, including conveyor lines, packaging machinery, and diverse industrial equipment.

The double pitch sprocket is characterized as a sprocket with a pitch that is double that of a standard roller chain. It consists of two sets of teeth that are spaced further apart than those found on standard sprockets, enabling engagement with the longer pitch of the double pitch roller chain.

The basic structure of a double pitch sprocket incorporates two sets of teeth spaced wider apart than those of a standard sprocket, along with a center hub designed to fit onto a shaft or spindle.

Main Features

• Greater Pitch: The double pitch sprocket features a larger pitch than standard sprockets, allowing for the use of a larger roller chain.
• Higher Load Capacity: It possesses a higher load capacity compared to standard sprockets, making it suitable for heavy-duty applications.
• Smooth Operation: This sprocket is engineered for smooth and quiet operation, making it ideal for applications sensitive to noise.

Material Selection

Double pitch sprockets can be manufactured from various materials, including carbon steel, alloy steel, and stainless steel. Each material possesses distinct properties suitable for different applications.

• Carbon Steel: Commonly used for double pitch sprockets, carbon steel is strong, durable, and cost-effective.
• Alloy Steel: This high-strength material is ideal for demanding heavy-duty applications.
• Stainless Steel: Known for its corrosion resistance, stainless steel is suitable for food processing and other cleanliness-critical applications.

Manufacturing Process

The manufacturing process for double pitch sprockets consists of several key steps:

1. Raw Material Preparation: Selecting and preparing the raw material for manufacturing.
2. Forging or Casting: The sprocket is shaped either through forging or casting.
3. Machining: The sprocket undergoes machining to achieve precise dimensions and tolerances.
4. Tooth Rolling: Teeth are rolled onto the sprocket using specialized machines.
5. Heat Treatment: The sprocket is heat-treated to enhance its strength and durability.
6. Surface Treatment: A protective coating is applied to prevent corrosion.
7. Quality Control: The final product is inspected to ensure it meets specified standards.

Customization Services

We offer a variety of customization services for our double pitch sprockets, including options for material selection, tooth profile design, and bore and keyway configurations.

• Material Selection: Choose from a range of materials, including carbon steel, alloy steel, and stainless steel.
• Tooth Profile Design: We can create custom tooth profiles according to your specific needs.
• Bore and Keyway Options: A variety of bore and keyway options are available to fit your machinery.

Sprockets Supplier in Australia

GBC is the Australian sales agent for Ever-power Group, specializing in high-quality sprockets and chain-related products. One of our featured products is the NK2100RB Double Pitch Sprocket, designed to provide enhanced performance and durability for various industrial applications. Our sprockets are engineered to meet rigorous standards, ensuring reliability and efficiency in your operations.

In addition to our standard sprocket offerings, we also provide custom solutions tailored to meet the unique specifications of our clients. This means we can manufacture non-standard sprockets based on your design or sample requests. We welcome customers to reach out for custom designs to fulfill their specific needs.