Introduction
The Steel Helical Tetragon Ground Hardened Gear Rack is engineered from high-grade steel, ensuring exceptional durability and strength. Its helical tooth design provides smooth and efficient operation, minimizing noise and wear during use. This type of gear rack is widely used in precision machinery, automotive applications, and robotics, making it versatile for various industries. Our product advantages include superior surface finish due to ground processing, enhanced load capacity, and a long service life, making it an ideal choice for any application requiring reliable performance and precision.
Product Parameters
| Manufacturing Description: |
| Precision Grade: DIN 6h25 |
| Material: S45C |
| Type: Helical Rack |
| Treatment of Teeth: Ground |
| Hardness: Heat treatment: 48~52 degree |
| Sides Ground:Included |
| Right hand angle:19°31’42” |
| Pressure angle: 20 Degree |
| Total Pitch Error: 0.036mm/1000mm |
| 型号 Code |
模数
Module |
L | L2 | 齿数 Tooth No. |
B | A0 | A1 | D | I | 孔数 Hole No. |
A | C1 | C2 | E | D1 | I1 | C3 | ||
| CHTGH | 010 | 05 | 1 | 500.00 | 3.14 | 150 | 15 | 15 | 14 | —— | —— | —— | —— | —— | —— | —— | —— | —— | —— |
| CHTGH | 015 | 05 | 1.5 | 500.00 | 6.7 | 100 | 19 | 19 | 17.5 | 62.50 | 125 | 4 | 8 | 7 | 11 | 7 | 31.7 | 436.6 | 5.7 |
| CHTGH | 015 | 10 | 1.5 | 1000.00 | 6.7 | 200 | 19 | 19 | 17.5 | 62.50 | 125 | 8 | 8 | 7 | 11 | 7 | 31.7 | 936.6 | 5.7 |
| CHTGH | 020 | 05 | 2 | 500.00 | 8.5 | 75 | 24 | 24 | 22 | 62.50 | 125 | 4 | 8 | 7 | 11 | 7 | 31.7 | 436.6 | 5.7 |
| CHTGH | 020 | 10 | 2 | 1000.00 | 8.5 | 150 | 24 | 24 | 22 | 62.50 | 125 | 8 | 8 | 7 | 11 | 7 | 31.7 | 936.6 | 5.7 |
| CHTGH | 030 | 05 | 3 | 500.00 | 10.3 | 50 | 29 | 29 | 26 | 62.50 | 125 | 4 | 9 | 10 | 15 | 9 | 35.0 | 430.0 | 7.7 |
| CHTGH | 030 | 10 | 3 | 1000.00 | 10.3 | 100 | 29 | 29 | 26 | 62.50 | 125 | 8 | 9 | 10 | 15 | 9 | 35.0 | 930.0 | 7.7 |
| CHTGH | 040 | 05 | 4 | 506.67 | 13.8 | 38 | 39 | 39 | 35 | 62.50 | 125 | 4 | 12 | 10 | 15 | 9 | 33.3 | 433.0 | 7.7 |
| CHTGH | 040 | 10 | 4 | 1000.00 | 13.8 | 75 | 39 | 39 | 35 | 62.50 | 125 | 8 | 12 | 10 | 15 | 9 | 33.3 | 933.4 | 7.7 |
| CHTGH | 050 | 05 | 5 | 500.00 | 17.4 | 30 | 49 | 39 | 34 | 62.50 | 125 | 4 | 12 | 14 | 20 | 13 | 37.5 | 425.0 | 11.7 |
| CHTGH | 050 | 10 | 5 | 1000.00 | 17.4 | 60 | 49 | 39 | 34 | 62.50 | 125 | 8 | 12 | 14 | 20 | 13 | 37.5 | 925.0 | 11.7 |
| CHTGH | 060 | 05 | 6 | 500.00 | 20.9 | 25 | 59 | 49 | 43 | 62.50 | 125 | 4 | 16 | 18 | 26 | 17 | 37.5 | 425.0 | 15.7 |
| CHTGH | 060 | 10 | 6 | 1000.00 | 20.9 | 50 | 59 | 49 | 43 | 62.50 | 125 | 8 | 16 | 18 | 26 | 17 | 37.5 | 925.0 | 15.7 |
| CHTGH | 080 | 05 | 8 | 480.00 | 28.0 | 18 | 79 | 79 | 71 | 60.00 | 120 | 4 | 25 | 22 | 33 | 21 | 120.0 | 240.0 | 19.7 |
| CHTGH | 080 | 10 | 8 | 960.00 | 28.0 | 36 | 79 | 79 | 71 | 60.00 | 120 | 8 | 25 | 22 | 33 | 21 | 120.0 | 720.0 | 19.7 |
| CHTGH | 100 | 10 | 10 | 1000.00 | 35.11 | 30 | 99 | 99 | 89 | 62.50 | 125 | 8 | 32 | 33 | 48 | 32 | 125.0 | 750.0 | 19.7 |
| CHTGH | 120 | 10 | 12 | 1000.00 | 42.56 | 25 | 120 | 120 | 108 | 40.00 | 125 | 8 | 40 | 39 | 58 | 38 | 125.0 | 750.0 | 19.7 |
Applications
The Steel Helical Tetragon Ground Hardened Gear Rack is designed for precision applications in various industries. Its unique helical tooth design allows for smoother operation and reduced noise, making it ideal for robotics, automation systems, and CNC machinery. The hardened surface ensures durability and longevity, even under heavy load conditions. This gear rack is also suitable for applications in conveyor systems and industrial machinery where high efficiency and accuracy are crucial. Its versatile nature allows it to be integrated seamlessly into different engineering solutions.
Assembly Instructions
The Steel Helical Tetragon Ground Hardened Gear Rack can be seamlessly connected to achieve any desired length. When assembling, it is essential to adjust the gap between two racks to match the tooth pitch precisely. The installation process requires the use of positioning pins to ensure alignment and stability.
- Position and Secure the Gear Rack: Begin by placing the first gear rack in the desired location and securing it firmly in place.
- Use a Reverse Tooth Gauge for Positioning: Utilize a reverse tooth gauge to accurately position the next gear rack, ensuring it aligns perfectly with the first.
- Check Each Interface: Inspect each connection methodically, using a feeler gauge to measure the parallelism of the gear racks. This step is crucial to ensure smooth operation.
Following these instructions will guarantee a reliable and effective assembly of your gear rack system.
Why Choose GBC Gear Racks
GBC is the Australian sales agent for Ever-power, a company with nearly 20 years of experience in the gear rack production industry. Over the years, Ever-power has developed and refined a scientifically-managed system for product manufacturing and quality inspection, ensuring high quality and cost-effective products. Our gear racks achieve a precision grade of up to 5 according to German DIN3962 standards, with a maximum single gear rack length of 3200mm. We can produce various specifications of straight and helical gear racks ranging from 1 to 22 modules based on customer requirements.
Our Steel Helical Tetragon Ground Hardened Gear Rack is engineered for durability and precision, making it an ideal choice for applications requiring high performance and reliability.
Our company is committed to providing exceptional service, ensuring that our customers receive timely support and quality products tailored to their needs.
