Winch Drive for Forestry Winches
The Winch Drive Planetary Gearbox for Forestry Winches is a crucial component designed to enhance the efficiency of winch systems. It provides high torque and smooth operation, enabling effective load lifting and lowering in forestry applications. Its robust design ensures durability and reliability in demanding environments.
Winch Drive Planetary Gearbox for Forestry Winches
The Winch Drive Planetary Gearbox is designed to enhance the efficiency and performance of forestry winches, providing reliable torque and smooth operation. Its robust construction ensures durability in challenging environments, making it an ideal choice for heavy-duty applications.
Specifications
- Gear Ratio: 3:1 to 10:1
- Max Torque: Up to 500 Nm
- Input Power: 1.5 kW to 5.5 kW
- Weight: 25 kg
- Material: High-strength steel housing
- Operating Temperature: -20°C to +60°C
Specification | Details |
---|---|
Output torque range | 1000-280000 N.m |
Gear ratios | i=5.3-400 |
Support | The gearbox has rotating housing flanges to fit winch |
Applicable motors | Axial piston hydraulic motors, hydraulic orbit motors or others |
Hydraulic motor options | Pressure relief valve, overcenter valve on request |
Bearing | Robust bearing system absorbing the forces exerted by the ring gear |
Brake | Hydraulic released parking brake on request |
Performance figures | Refer to FEM standards, class M5 (T5-L2) for output max. speeds of 25 rpm |
Compatibility | Technical data and installation dimensions of the EP400W Series gearbox are same as those of Rexroth GFT…W Series and Bonfiglioli 800 Series, so these three can be used interchangeably |
Type | Max. torque N.m | Range of ratios (i) | Max. Input speed (rpm) | Braking torque (N.m) |
EP400W1 | 870 | 6.09 | 1000 | 130 |
EP401W1 | 1300 | 6.2 | 1000 | 270 |
EP402W2 | 4000 | 12.4-37.1 | 3500 | - |
EP403W2 | 4000 | 15.4-40 | 3500 | 270 |
EP405W | 7000 | 20-80 | 3500 | 270 |
EP405.4W | 5500 | 26-57 | 3500 | 280 |
EP406AW | 12500 | 23-220 | 3500 | 430 |
EP406W | 13000 | 28-140 | 3500 | 430 |
EP406BW3 | 17500 | 63-136 | 3500 | 430 |
EP407AW | 18000 | 38-136 | 3500 | 430-530 |
EP407W3 | 26000 | 63-136 | 3500 | 530 |
EP410W3 | 37500 | 62-177 | 3500 | 530 |
EP413W3 | 42500 | 86-172 | 3500 | 610 |
EP414W3 | 67000 | 76-186 | 3500 | 1200 |
EP415W3 | 100000 | 81-215 | 3000 | 1200 |
EP416W3 | 140000 | 87-255 | 3000 | 2000 |
EP417W3 | 200000 | 123-365 | 3000 | 2000 |
EP419W3 | 275000 | 161-306 | 2500 | 3000 |
How does the Winch Drive Planetary Gearbox for Forestry Winches Work?
The Winch Drive Planetary Gearbox is designed to efficiently transmit power in forestry winches. Its basic structure consists of a central sun gear, planet gears, and a ring gear. The sun gear is driven by the motor, causing the planet gears to rotate around it. These planet gears are mounted on a carrier, which then connects to the ring gear. As the planet gears orbit, they engage the ring gear, resulting in a reduction of speed while increasing torque. This mechanism allows for powerful pulling capabilities, essential for forestry applications.
Determining Maximum Torque for Winch Drive Planetary Gearbox
To determine the maximum torque that the Winch Drive Planetary Gearbox can withstand, it is essential to consider several factors. First, refer to the manufacturer’s specifications, which typically provide torque ratings based on design and testing. Additionally, assess the gearbox's gear ratio and the input power to calculate the output torque. It is also important to factor in the efficiency of the gearbox, as losses can affect the actual torque output. Always ensure that the gearbox is operated within the recommended limits to prevent damage and ensure optimal performance.
How to Choose Winch Drive Planetary Gearbox for Forestry Winches
When selecting a Winch Drive Planetary Gearbox for forestry winches, consider several key factors. First, determine the required power or torque to meet your operational needs. Assess the gear ratio and speed that align with your application. Identify the input type and output type, such as spline, hollow, or solid. Evaluate whether external or radial forces will act on the input or output ends. Additionally, consider the working temperature range and the required lifespan of the gearbox. Lastly, any special requirements such as continuous operation or shock loads should also be taken into account to ensure optimal performance.
Winch Drive Planetary Gearbox for Forestry Winches
To determine whether a planetary gearbox is overloaded, monitor for excessive heat generation and unusual noises during operation. Check for signs of wear or damage on gears and bearings. Additionally, verify that the load does not exceed the manufacturer's specifications. Regular maintenance and performance assessments can help identify potential overload issues before they cause significant damage.
Signs of Gearbox Overload
- Excessive heat buildup during operation.
- Unusual grinding or whining noises.
- Visible wear on gears and components.
- Increased power consumption beyond normal levels.
Winch Planetary Gearbox Supplier
GBC is the Australian sales agent for Ever-power Group, providing high-quality gear solutions. The Winch Drive Planetary Gearbox for Forestry Winches plays a crucial role in enhancing the efficiency and reliability of winch operations. These gearboxes are designed to withstand rigorous conditions, ensuring optimal performance in forestry applications. We invite all customers to customize and purchase our state-of-the-art winch gearbox solutions to meet your specific needs and improve your operational efficiency.
Additional information
Edited by | Sylvia |
---|
The Winch Drive Planetary Gearbox for Forestry Winches is a crucial component designed to enhance the efficiency of winch systems. It provides high torque and smooth operation, enabling effective load lifting and lowering in forestry applications. Its robust design ensures durability and reliability in demanding environments.