Winch Drive for Crawler Cranes

The Winch Drive Planetary Gearbox for Crawler Cranes is a specialized mechanical component designed to enhance the efficiency and power transmission in winching systems. This gearbox provides high torque and speed reduction, enabling smooth operation of crawler cranes during lifting and hoisting tasks, ensuring reliability and performance in demanding environments.

Winch Drive Planetary Gearbox for Crawler Cranes

The Winch Drive Planetary Gearbox for Crawler Cranes is designed for exceptional torque transmission and precision control, making it ideal for heavy-duty lifting applications. Its robust construction ensures durability and reliability, enhancing the overall performance of crawler cranes in various operating conditions.

Specifications

  • Gear Ratio: Customizable options available
  • Input Power: Up to 50 kW
  • Output Torque: Up to 3000 Nm
  • Efficiency: 95% or higher
  • Operating Temperature: -20°C to 60°C
  • Weight: Varies by specification
Specification Details
Output torque range 1000-280000 N.m
Gear ratios i=5.3-400
Support The gearbox has rotating housing flanges to fit winch
Applicable motors Axial piston hydraulic motors, hydraulic orbit motors or others
Hydraulic motor options Pressure relief valve, overcenter valve on request
Bearing Robust bearing system absorbing the forces exerted by the ring gear
Brake Hydraulic released parking brake on request
Performance figures Refer to FEM standards, class M5 (T5-L2) for output max. speeds of 25 rpm
Compatibility Technical data and installation dimensions of the EP400W Series gearbox are same as those of Rexroth GFT…W Series and Bonfiglioli 800 Series, so these three can be used interchangeably
Type Max. torque N.m Range of ratios (i) Max. Input speed (rpm) Braking torque (N.m)
EP400W1 870 6.09 1000 130
EP401W1 1300 6.2 1000 270
EP402W2 4000 12.4-37.1 3500 -
EP403W2 4000 15.4-40 3500 270
EP405W 7000 20-80 3500 270
EP405.4W 5500 26-57 3500 280
EP406AW 12500 23-220 3500 430
EP406W 13000 28-140 3500 430
EP406BW3 17500 63-136 3500 430
EP407AW 18000 38-136 3500 430-530
EP407W3 26000 63-136 3500 530
EP410W3 37500 62-177 3500 530
EP413W3 42500 86-172 3500 610
EP414W3 67000 76-186 3500 1200
EP415W3 100000 81-215 3000 1200
EP416W3 140000 87-255 3000 2000
EP417W3 200000 123-365 3000 2000
EP419W3 275000 161-306 2500 3000

How does the Winch Drive Planetary Gearbox for Crawler Cranes Work?

The Winch Drive Planetary Gearbox operates by utilizing a set of gears arranged in a planetary configuration. This design allows for efficient power transmission and compact size. The gearbox consists of a sun gear, planet gears, and a ring gear. When the sun gear rotates, it drives the planet gears, which orbit around it and engage with the ring gear. This interaction multiplies torque and reduces speed, providing the necessary power to operate crawler cranes effectively. The result is enhanced lifting capacity and improved control during operation.

Planetary Gearbox Image

Choosing the Optimal Gear Ratio for Crawler Crane Winch Drive Planetary Gearboxes

The Winch Drive Planetary Gearbox for Crawler Cranes is essential for efficiently managing load and speed requirements. Selecting the appropriate gear ratio depends on the specific operational demands. Higher gear ratios are ideal for applications requiring greater torque at lower speeds, while lower ratios are suited for faster speeds with less torque. It is crucial to evaluate the load capacity and speed needs to ensure optimal performance and longevity of the gearbox. Make informed decisions to enhance operational efficiency and reliability.

Winch Drive Planetary Gearbox

How to Choose a Winch Drive Planetary Gearbox for Crawler Cranes

When selecting a winch drive planetary gearbox for crawler cranes, consider several key factors: the power or torque requirements of the gearbox, the desired gear ratio, and the operational speed. Additionally, evaluate the type of input and output configurations, such as spline, hollow, or solid. It's essential to assess whether there are external or radial forces acting on the input or output ends. Also, take into account the working temperature, lifespan requirements, and any special needs, like continuous operation or shock loads, to ensure optimal performance and reliability.

Winch Drive Planetary Gearbox for Crawler Cranes

Winch Drive Planetary Gearbox for Crawler Cranes

To determine if a gearbox is overloaded, monitor the temperature rise, unusual noises, and vibrations during operation. Excessive load may cause the gearbox to heat up beyond normal operating temperatures, leading to oil breakdown. Additionally, listen for grinding or rattling sounds, which indicate internal issues. Regular inspection of gear teeth for wear or damage can also help assess the load condition. If any of these signs are present, it's essential to reduce the load and investigate further to prevent damage.

Signs of Gearbox Overload

  • Increased operating temperature
  • Unusual noises (grinding or rattling)
  • Excessive vibrations during operation
  • Visible wear or damage on gear teeth

Winch Drive Planetary Gearbox

Winch Planetary Gearbox Supplier

GBC is the Australian sales agent for Ever-power Group, specializing in high-quality winch planetary gearboxes. The Winch Drive Planetary Gearbox for Crawler Cranes plays a crucial role in enhancing operational efficiency and reliability. Its innovative design ensures smooth power transmission and increased torque, making it ideal for heavy-duty applications. We urge all customers to consider customizing and purchasing these essential gearboxes to optimize performance and drive success in their projects.

Planetary Gear Drives Manufacturer

Additional information

Edited by

Sylvia

The Winch Drive Planetary Gearbox for Crawler Cranes is a specialized mechanical component designed to enhance the efficiency and power transmission in winching systems. This gearbox provides high torque and speed reduction, enabling smooth operation of crawler cranes during lifting and hoisting tasks, ensuring reliability and performance in demanding environments.