Winch Drive for Crawler Cranes
The Winch Drive Planetary Gearbox for Crawler Cranes is a specialized mechanical component designed to enhance the efficiency and power transmission in winching systems. This gearbox provides high torque and speed reduction, enabling smooth operation of crawler cranes during lifting and hoisting tasks, ensuring reliability and performance in demanding environments.
Winch Drive Planetary Gearbox for Crawler Cranes
The Winch Drive Planetary Gearbox for Crawler Cranes is designed for exceptional torque transmission and precision control, making it ideal for heavy-duty lifting applications. Its robust construction ensures durability and reliability, enhancing the overall performance of crawler cranes in various operating conditions.
Specifications
- Gear Ratio: Customizable options available
- Input Power: Up to 50 kW
- Output Torque: Up to 3000 Nm
- Efficiency: 95% or higher
- Operating Temperature: -20°C to 60°C
- Weight: Varies by specification
Specification | Details |
---|---|
Output torque range | 1000-280000 N.m |
Gear ratios | i=5.3-400 |
Support | The gearbox has rotating housing flanges to fit winch |
Applicable motors | Axial piston hydraulic motors, hydraulic orbit motors or others |
Hydraulic motor options | Pressure relief valve, overcenter valve on request |
Bearing | Robust bearing system absorbing the forces exerted by the ring gear |
Brake | Hydraulic released parking brake on request |
Performance figures | Refer to FEM standards, class M5 (T5-L2) for output max. speeds of 25 rpm |
Compatibility | Technical data and installation dimensions of the EP400W Series gearbox are same as those of Rexroth GFT…W Series and Bonfiglioli 800 Series, so these three can be used interchangeably |
Type | Max. torque N.m | Range of ratios (i) | Max. Input speed (rpm) | Braking torque (N.m) |
EP400W1 | 870 | 6.09 | 1000 | 130 |
EP401W1 | 1300 | 6.2 | 1000 | 270 |
EP402W2 | 4000 | 12.4-37.1 | 3500 | - |
EP403W2 | 4000 | 15.4-40 | 3500 | 270 |
EP405W | 7000 | 20-80 | 3500 | 270 |
EP405.4W | 5500 | 26-57 | 3500 | 280 |
EP406AW | 12500 | 23-220 | 3500 | 430 |
EP406W | 13000 | 28-140 | 3500 | 430 |
EP406BW3 | 17500 | 63-136 | 3500 | 430 |
EP407AW | 18000 | 38-136 | 3500 | 430-530 |
EP407W3 | 26000 | 63-136 | 3500 | 530 |
EP410W3 | 37500 | 62-177 | 3500 | 530 |
EP413W3 | 42500 | 86-172 | 3500 | 610 |
EP414W3 | 67000 | 76-186 | 3500 | 1200 |
EP415W3 | 100000 | 81-215 | 3000 | 1200 |
EP416W3 | 140000 | 87-255 | 3000 | 2000 |
EP417W3 | 200000 | 123-365 | 3000 | 2000 |
EP419W3 | 275000 | 161-306 | 2500 | 3000 |
How does the Winch Drive Planetary Gearbox for Crawler Cranes Work?
The Winch Drive Planetary Gearbox operates by utilizing a set of gears arranged in a planetary configuration. This design allows for efficient power transmission and compact size. The gearbox consists of a sun gear, planet gears, and a ring gear. When the sun gear rotates, it drives the planet gears, which orbit around it and engage with the ring gear. This interaction multiplies torque and reduces speed, providing the necessary power to operate crawler cranes effectively. The result is enhanced lifting capacity and improved control during operation.
Choosing the Optimal Gear Ratio for Crawler Crane Winch Drive Planetary Gearboxes
The Winch Drive Planetary Gearbox for Crawler Cranes is essential for efficiently managing load and speed requirements. Selecting the appropriate gear ratio depends on the specific operational demands. Higher gear ratios are ideal for applications requiring greater torque at lower speeds, while lower ratios are suited for faster speeds with less torque. It is crucial to evaluate the load capacity and speed needs to ensure optimal performance and longevity of the gearbox. Make informed decisions to enhance operational efficiency and reliability.
How to Choose a Winch Drive Planetary Gearbox for Crawler Cranes
When selecting a winch drive planetary gearbox for crawler cranes, consider several key factors: the power or torque requirements of the gearbox, the desired gear ratio, and the operational speed. Additionally, evaluate the type of input and output configurations, such as spline, hollow, or solid. It's essential to assess whether there are external or radial forces acting on the input or output ends. Also, take into account the working temperature, lifespan requirements, and any special needs, like continuous operation or shock loads, to ensure optimal performance and reliability.
Winch Drive Planetary Gearbox for Crawler Cranes
To determine if a gearbox is overloaded, monitor the temperature rise, unusual noises, and vibrations during operation. Excessive load may cause the gearbox to heat up beyond normal operating temperatures, leading to oil breakdown. Additionally, listen for grinding or rattling sounds, which indicate internal issues. Regular inspection of gear teeth for wear or damage can also help assess the load condition. If any of these signs are present, it's essential to reduce the load and investigate further to prevent damage.
Signs of Gearbox Overload
- Increased operating temperature
- Unusual noises (grinding or rattling)
- Excessive vibrations during operation
- Visible wear or damage on gear teeth
Winch Planetary Gearbox Supplier
GBC is the Australian sales agent for Ever-power Group, specializing in high-quality winch planetary gearboxes. The Winch Drive Planetary Gearbox for Crawler Cranes plays a crucial role in enhancing operational efficiency and reliability. Its innovative design ensures smooth power transmission and increased torque, making it ideal for heavy-duty applications. We urge all customers to consider customizing and purchasing these essential gearboxes to optimize performance and drive success in their projects.
Additional information
Edited by | Sylvia |
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The Winch Drive Planetary Gearbox for Crawler Cranes is a specialized mechanical component designed to enhance the efficiency and power transmission in winching systems. This gearbox provides high torque and speed reduction, enabling smooth operation of crawler cranes during lifting and hoisting tasks, ensuring reliability and performance in demanding environments.