Winch Drive for Excavators
The Winch Drive Planetary Gearbox for Excavators is a vital component designed to enhance the efficiency of winch systems. It features a compact design that allows for high torque transmission and precise control. This gearbox ensures smooth operation and improved load handling, making it essential for heavy lifting and excavation tasks.
Winch Drive Planetary Gearbox for Excavators
The Winch Drive Planetary Gearbox is designed to provide high torque and efficient power transmission for excavators, ensuring optimal performance in heavy-duty applications. Its compact design and durable construction enhance reliability and longevity, making it an essential component for excavation tasks.
Specifications
Specification | Details |
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Output torque range | 1000-280000 N.m |
Gear ratios | i=5.3-400 |
Support | The gearbox has rotating housing flanges to fit winch |
Applicable motors | Axial piston hydraulic motors, hydraulic orbit motors or others |
Hydraulic motor options | Pressure relief valve, overcenter valve on request |
Bearing | Robust bearing system absorbing the forces exerted by the ring gear |
Brake | Hydraulic released parking brake on request |
Performance figures | Refer to FEM standards, class M5 (T5-L2) for output max. speeds of 25 rpm |
Compatibility | Technical data and installation dimensions of the EP400W Series gearbox are same as those of Rexroth GFT…W Series and Bonfiglioli 800 Series, so these three can be used interchangeably |
Type | Max. torque N.m | Range of ratios (i) | Max. Input speed (rpm) | Braking torque (N.m) |
EP400W1 | 870 | 6.09 | 1000 | 130 |
EP401W1 | 1300 | 6.2 | 1000 | 270 |
EP402W2 | 4000 | 12.4-37.1 | 3500 | - |
EP403W2 | 4000 | 15.4-40 | 3500 | 270 |
EP405W | 7000 | 20-80 | 3500 | 270 |
EP405.4W | 5500 | 26-57 | 3500 | 280 |
EP406AW | 12500 | 23-220 | 3500 | 430 |
EP406W | 13000 | 28-140 | 3500 | 430 |
EP406BW3 | 17500 | 63-136 | 3500 | 430 |
EP407AW | 18000 | 38-136 | 3500 | 430-530 |
EP407W3 | 26000 | 63-136 | 3500 | 530 |
EP410W3 | 37500 | 62-177 | 3500 | 530 |
EP413W3 | 42500 | 86-172 | 3500 | 610 |
EP414W3 | 67000 | 76-186 | 3500 | 1200 |
EP415W3 | 100000 | 81-215 | 3000 | 1200 |
EP416W3 | 140000 | 87-255 | 3000 | 2000 |
EP417W3 | 200000 | 123-365 | 3000 | 2000 |
EP419W3 | 275000 | 161-306 | 2500 | 3000 |
How does the Winch Drive Planetary Gearbox for Excavators Work?
The Winch Drive Planetary Gearbox for Excavators operates through a series of concentric gears that work together to transmit power efficiently. The basic structure includes a sun gear, planet gears, and a ring gear, allowing for high torque and compact design. As the motor drives the sun gear, the planet gears rotate around it, engaging with the ring gear. This planetary arrangement provides a mechanical advantage, resulting in controlled speed and increased load capacity. The gearbox's design ensures durability and reliability in demanding excavation applications.
Choosing the Right Gear Reduction Ratio for Winch Drive Planetary Gearbox
When selecting a Winch Drive Planetary Gearbox for excavators, it’s essential to consider the load and speed requirements of your application. The gear reduction ratio directly impacts torque and speed; a higher ratio provides increased torque but lower speed, suitable for heavy loads, while a lower ratio allows for higher speeds at reduced torque, ideal for lighter tasks. Analyzing your specific operational needs will help determine the optimal ratio, ensuring efficient performance and durability of the gearbox.
How to Choose Winch Drive Planetary Gearbox for Excavators
When selecting a winch drive planetary gearbox for excavators, consider several key factors. First, assess the required power or torque to ensure compatibility with your equipment. Next, determine the gear ratio and speed necessary for optimal performance. Evaluate the input and output types, such as spline, hollow, or solid, and whether external or radial forces will affect the input or output ends. Additionally, consider the operating temperature range and lifespan requirements. Finally, account for any special needs, such as continuous operation or shock loads, to ensure the gearbox meets your specific application demands.
Winch Drive Planetary Gearbox for Excavators
To determine if a planetary gearbox is overloaded, watch for several key indicators. First, check for excessive heat during operation, as overheating can signal stress on the gears. Listen for unusual noises such as grinding or rattling, which may indicate gear wear. Additionally, monitor the output torque; if it frequently exceeds specifications, this suggests overload. Regular maintenance and inspections can help in identifying these issues early.
Signs of Overload in Gearbox
- Excessive heat during operation
- Unusual grinding or rattling noises
- Frequent torque output exceeding specifications
- Visible wear on gears and components
Winch Planetary Gearbox Supplier
GBC is the Australian sales agent for Ever-power Group, specializing in high-quality gear solutions. The Winch Drive Planetary Gearbox for Excavators is vital for enhancing the efficiency and performance of heavy machinery. Its robust design ensures reliable torque transfer and smooth operation, making it an indispensable component in various applications.
We encourage all customers to customize and purchase our gearboxes to meet your specific needs. Enhance your equipment's performance today by contacting us for tailored solutions!
Additional information
Edited by | Sylvia |
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The Winch Drive Planetary Gearbox for Excavators is a vital component designed to enhance the efficiency of winch systems. It features a compact design that allows for high torque transmission and precise control. This gearbox ensures smooth operation and improved load handling, making it essential for heavy lifting and excavation tasks.