Winch Drive for Military Vehicle Winches
The Winch Drive Planetary Gearbox for Military Vehicle Winches is a robust mechanical component designed to enhance the efficiency of winch systems. It provides high torque and precise control, allowing military vehicles to effectively lift and maneuver heavy loads in challenging environments, ensuring reliable performance in critical operations.
Winch Drive Planetary Gearbox for Military Vehicle Winches
The Winch Drive Planetary Gearbox is engineered for high efficiency and durability, making it ideal for military applications. Its compact design ensures optimal space utilization while providing exceptional torque and reliability under harsh conditions.
Specifications
- Gear Ratio: Customizable
- Torque Capacity: Up to 10,000 Nm
- Input Power: 1-30 kW
- Material: High-strength alloy steel
- Operating Temperature: -40°C to 100°C
Specification | Details |
---|---|
Output torque range | 1000-280000 N.m |
Gear ratios | i=5.3-400 |
Support | The gearbox has rotating housing flanges to fit winch |
Applicable motors | Axial piston hydraulic motors, hydraulic orbit motors or others |
Hydraulic motor options | Pressure relief valve, overcenter valve on request |
Bearing | Robust bearing system absorbing the forces exerted by the ring gear |
Brake | Hydraulic released parking brake on request |
Performance figures | Refer to FEM standards, class M5 (T5-L2) for output max. speeds of 25 rpm |
Compatibility | Technical data and installation dimensions of the EP400W Series gearbox are same as those of Rexroth GFT…W Series and Bonfiglioli 800 Series, so these three can be used interchangeably |
Type | Max. torque N.m | Range of ratios (i) | Max. Input speed (rpm) | Braking torque (N.m) |
EP400W1 | 870 | 6.09 | 1000 | 130 |
EP401W1 | 1300 | 6.2 | 1000 | 270 |
EP402W2 | 4000 | 12.4-37.1 | 3500 | - |
EP403W2 | 4000 | 15.4-40 | 3500 | 270 |
EP405W | 7000 | 20-80 | 3500 | 270 |
EP405.4W | 5500 | 26-57 | 3500 | 280 |
EP406AW | 12500 | 23-220 | 3500 | 430 |
EP406W | 13000 | 28-140 | 3500 | 430 |
EP406BW3 | 17500 | 63-136 | 3500 | 430 |
EP407AW | 18000 | 38-136 | 3500 | 430-530 |
EP407W3 | 26000 | 63-136 | 3500 | 530 |
EP410W3 | 37500 | 62-177 | 3500 | 530 |
EP413W3 | 42500 | 86-172 | 3500 | 610 |
EP414W3 | 67000 | 76-186 | 3500 | 1200 |
EP415W3 | 100000 | 81-215 | 3000 | 1200 |
EP416W3 | 140000 | 87-255 | 3000 | 2000 |
EP417W3 | 200000 | 123-365 | 3000 | 2000 |
EP419W3 | 275000 | 161-306 | 2500 | 3000 |
How does the Winch Drive Planetary Gearbox for Military Vehicle Winches Work?
The Winch Drive Planetary Gearbox operates through a series of gears arranged in a planetary system. Its basic structure includes a sun gear, planet gears, and a ring gear, with the planet gears rotating around the sun gear, enabling efficient torque transfer. When the winch is engaged, the input rotation from the motor drives the sun gear, which in turn causes the planet gears to orbit. This setup not only increases torque output but also reduces the overall size and weight, making it ideal for military applications where space is crucial.
Determining Maximum Torque Capacity of Winch Drive Planetary Gearbox
To determine the maximum torque capacity of the Winch Drive Planetary Gearbox designed for military vehicle winches, several factors must be considered. First, evaluate the gearbox's material properties, including strength and fatigue limits. Calculate the gear ratio and input power to estimate the output torque. Additionally, consider the load conditions and safety factors as per military standards. Testing under controlled conditions can also provide valuable data. Proper analysis ensures that the gearbox can withstand the demands of military applications without failure.
How to Choose a Winch Drive Planetary Gearbox for Military Vehicle Winches
When selecting a winch drive planetary gearbox for military vehicles, several key factors must be considered. First, evaluate the power or torque requirements to ensure optimal performance. Next, determine the gear ratio needed for your application. The speed must also be compatible with your winch system. Consider the input type, along with the output type—whether spline, hollow, or solid. Assess if there will be external or radial forces on the input or output ends. Also, consider the operational temperature range and lifespan requirements. Finally, account for any special needs, such as continuous operation or shock resistance.
Winch Drive Planetary Gearbox for Military Vehicle Winches
To determine if a planetary gearbox is overloaded, monitor the operating temperature and listen for unusual noises. Excessive vibration or unusual resistance during operation can also indicate overloading. Additionally, inspect for signs of wear on the gears and check the performance against specified load ratings. Regular maintenance and attention to these factors can help prevent damage and ensure longevity of the gearbox.
Signs of Overloading in Gearboxes
- Increased operating temperature
- Unusual noises during operation
- Excessive vibration
- Resistance to movement
- Visual wear on gears
Winch Planetary Gearbox Supplier
GBC is the sales agent for Ever-power Group in Australia. The Winch Drive Planetary Gearbox is crucial for military vehicle winches, providing enhanced torque and durability essential for demanding operations. Its robust design ensures reliability and optimal performance in extreme conditions. We invite all customers to consider customizing and purchasing these high-quality gearboxes to meet specific needs. Elevate your equipment's efficiency and performance by choosing our top-notch planetary gearboxes today.
Additional information
Edited by | Sylvia |
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The Winch Drive Planetary Gearbox for Military Vehicle Winches is a robust mechanical component designed to enhance the efficiency of winch systems. It provides high torque and precise control, allowing military vehicles to effectively lift and maneuver heavy loads in challenging environments, ensuring reliable performance in critical operations.