Plain Bore Sprocket NK100-2B/NK100-2C (31.75mm Pitch)

Specifications for Plain Bore Sprocket NK100-2B/NK100-2C (31.75mm Pitch)

A standard bore sprocket, such as the Plain Bore Sprocket NK100-2B/NK100-2C, is specifically designed with a standard-sized bore for seamless integration into various mechanical systems. This type of sprocket is essential in power transmission applications, facilitating the transfer of motion and torque between rotating shafts and chains. The following selection table provides a range of options available for the NK100 series sprockets:

Basic Structure and Customization of Sprockets

When customizing a sprocket like the NK100-2B/NK100-2C, several critical factors must be considered to meet specific application requirements. These factors include the material of the sprocket, the tooth profile, the number of teeth, various dimensions, center bore specifications, keyway requirements, and the desired surface treatment. Each aspect plays a significant role in ensuring optimal performance:
1. Material: The sprocket can be crafted from high carbon steel, alloy steel, or stainless steel, chosen based on the operational demands and environmental conditions it will face.
2. Tooth Profile: The design of the sprocket teeth can significantly differ, including configurations like involute, trapezoidal, or custom profiles tailored for specific power transmission needs, ensuring enhanced efficiency.
3. Number of Teeth: The tooth count directly influences the speed ratio and the capability of the sprocket to transmit torque effectively, making it a crucial specification.
4. Dimensions: Precise dimensions, including outer diameter, pitch diameter, and hub diameter, must be specified to ensure the sprocket fits correctly within the mechanical assembly.
5. Center Bore: The bore at the sprocket's center must be accurately sized to fit securely onto the shaft, which is vital for reliable operation.
6. Keyway: If additional stability is required, a keyway can be incorporated into the sprocket design, preventing any unwanted rotation during operation.
7. Surface Treatment: Subjecting the sprocket to various surface treatments like heat treatment or surface hardening can significantly improve its durability, wear resistance, and protection against corrosion.

Materials and Manufacturing Processes

Our sprockets, including the NK100-2B/NK100-2C, are produced using high-quality materials and state-of-the-art manufacturing processes. These ensure the final product meets rigorous performance standards. Here’s an overview of the materials and processes utilized:
1. Material: Depending on the application needs, we select from high carbon steel, alloy steel, or stainless steel, ensuring durability and functionality.
2. Manufacturing Processes: The comprehensive manufacturing process includes material selection, various cutting techniques, stamping, forging, machining (including turning, milling, and drilling), followed by heat treatment (like quenching and tempering) and surface treatment (such as anti-rust coating). Every sprocket undergoes quality testing to ensure it meets our high standards.

Applications

Plain bore sprockets like the NK100-2B/NK100-2C find utility across diverse industries and settings, thanks to their reliability and efficiency. Key applications include:
1. Heavy Machinery and Equipment: Sprockets are integral to heavy machinery, where they facilitate the efficient transfer of power and motion.
2. Food Processing and Packaging: In the food industry, sprockets help ensure the smooth operation of processing and packaging machinery, promoting reliability.
3. Chemical and Pharmaceutical: Sprockets are vital in chemical and pharmaceutical industries, aiding in efficient material handling and production processes.
4. Assembly Lines: They play an essential role in assembly line systems, synchronizing and controlling the movement of various components.
5. Logistics and Warehousing: Sprockets are utilized in conveyor systems, enhancing the efficiency of material transportation and storage.

Maintenance and Troubleshooting

To maintain the optimal performance and lifespan of the NK100-2B/NK100-2C sprocket, regular maintenance and effective troubleshooting practices are crucial. Key maintenance actions include:
1. Daily Inspection: Conduct regular inspections to identify wear, damage, or misalignment of the sprocket.
2. Cleaning: Remove dirt, debris, and grease buildup to maintain functionality and performance.
3. Lubrication: Apply appropriate lubrication to minimize friction and prevent premature wear on the sprocket.
4. Adjustment and Calibration: Periodically adjust and calibrate the sprocket to uphold proper tension and alignment, which is vital for smooth operation.
5. Common Issues and Solutions: Be vigilant about common issues such as tooth skipping, breakage, wear, and excessive noise. Each problem has specific solutions that should be addressed promptly to prevent further complications.

Plain Bore Sprockets Supplier - GBC

GBC is the Australian sales agent for Ever-power Group, and we are recognized as one of the best sprocket suppliers in Australia. Our extensive range includes the Plain Bore Sprocket NK100-2B/NK100-2C with a 31.75mm pitch, designed to meet the highest industry standards.

At GBC, we pride ourselves on providing top-quality sprockets that deliver exceptional performance and durability. Our products undergo rigorous quality checks to ensure they meet customer expectations. We also offer comprehensive pre-sales and post-sales services to assist our clients at every step, ensuring they receive the best possible support.

In addition to our standard offerings, we understand that every customer has unique needs. Therefore, we provide non-standard customization options to tailor our sprockets to your specific requirements.