Winch Drive for Concrete Pump Trucks
The Winch Drive Planetary Gearbox for Concrete Pump Trucks is a vital component designed to enhance the efficiency and reliability of concrete pumping operations. This gearbox converts motor speed into high torque, allowing for smooth and controlled movements in the winch system, ensuring optimal performance and durability in demanding environments.
Winch Drive Planetary Gearbox for Concrete Pump Trucks
The Winch Drive Planetary Gearbox is designed to provide exceptional torque and efficiency for concrete pump trucks, ensuring reliable performance under demanding conditions. Its robust construction and precise engineering enhance durability and minimize maintenance, making it an ideal choice for heavy-duty applications.
Specification | Details |
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Output torque range | 1000-280000 N.m |
Gear ratios | i=5.3-400 |
Support | The gearbox has rotating housing flanges to fit winch |
Applicable motors | Axial piston hydraulic motors, hydraulic orbit motors or others |
Hydraulic motor options | Pressure relief valve, overcenter valve on request |
Bearing | Robust bearing system absorbing the forces exerted by the ring gear |
Brake | Hydraulic released parking brake on request |
Performance figures | Refer to FEM standards, class M5 (T5-L2) for output max. speeds of 25 rpm |
Compatibility | Technical data and installation dimensions of the EP400W Series gearbox are same as those of Rexroth GFT…W Series and Bonfiglioli 800 Series, so these three can be used interchangeably |
Type | Max. torque N.m | Range of ratios (i) | Max. Input speed (rpm) | Braking torque (N.m) |
EP400W1 | 870 | 6.09 | 1000 | 130 |
EP401W1 | 1300 | 6.2 | 1000 | 270 |
EP402W2 | 4000 | 12.4-37.1 | 3500 | - |
EP403W2 | 4000 | 15.4-40 | 3500 | 270 |
EP405W | 7000 | 20-80 | 3500 | 270 |
EP405.4W | 5500 | 26-57 | 3500 | 280 |
EP406AW | 12500 | 23-220 | 3500 | 430 |
EP406W | 13000 | 28-140 | 3500 | 430 |
EP406BW3 | 17500 | 63-136 | 3500 | 430 |
EP407AW | 18000 | 38-136 | 3500 | 430-530 |
EP407W3 | 26000 | 63-136 | 3500 | 530 |
EP410W3 | 37500 | 62-177 | 3500 | 530 |
EP413W3 | 42500 | 86-172 | 3500 | 610 |
EP414W3 | 67000 | 76-186 | 3500 | 1200 |
EP415W3 | 100000 | 81-215 | 3000 | 1200 |
EP416W3 | 140000 | 87-255 | 3000 | 2000 |
EP417W3 | 200000 | 123-365 | 3000 | 2000 |
EP419W3 | 275000 | 161-306 | 2500 | 3000 |
How does the Winch Drive Planetary Gearbox for Concrete Pump Trucks Work?
The Winch Drive Planetary Gearbox is designed to efficiently transfer power in concrete pump trucks. It consists of a central sun gear, multiple planet gears, and a surrounding ring gear. The sun gear is driven by the motor, causing the planet gears to rotate around it while simultaneously engaging with the ring gear. This arrangement allows for high torque output in a compact design, making it ideal for the demanding operations of concrete pumping. The gearbox ensures smooth and reliable transmission of power, enhancing the performance and efficiency of the concrete pump.
Selecting the Right Gear Ratio for Winch Drive Planetary Gearbox
When choosing the appropriate gear ratio for the Winch Drive Planetary Gearbox used in concrete pump trucks, it's crucial to consider the load and speed requirements of your application. A lower gear ratio provides higher torque, making it ideal for heavy loads and slower speeds, while a higher gear ratio allows for faster speeds at lower torque. By analyzing the specific operational needs, you can optimize performance and efficiency, ensuring that the gearbox meets your concrete pumping demands effectively.
How to Choose Winch Drive Planetary Gearbox for Concrete Pump Trucks
When selecting a winch drive planetary gearbox for concrete pump trucks, consider the following factors: First, evaluate the gearbox's power or torque requirements to ensure it meets the demands of your application. Next, analyze the gear ratio and speed to match your operational needs. Assess the input and output types, such as spline, hollow, or solid, based on your setup. Additionally, consider whether there will be external or radial forces at the input or output ends. Other important aspects include the operational temperature range, lifespan requirements, and any special demands, such as continuous operation or shock loading capabilities.
Winch Drive Planetary Gearbox for Concrete Pump Trucks
To determine whether a gearbox is overloaded, monitor the following indicators: unusual noises during operation may suggest strain; excessive heat can indicate friction caused by overloading; frequent tripping of overload protection devices is a key sign; finally, observe if the motor struggles to start or runs erratically. Regular maintenance checks and monitoring performance metrics can help prevent overload situations, ensuring efficient operation and prolonging the gearbox's lifespan.
Signs of Gearbox Overload
- Unusual noises during operation
- Excessive heat generation
- Frequent tripping of overload protection
- Motor struggles to start or runs erratically
Winch Planetary Gearbox Supplier
GBC is the Australian sales agent for Ever-power Group, providing high-quality solutions in the industry. The Winch Drive Planetary Gearbox for Concrete Pump Trucks plays a crucial role in enhancing operational efficiency and reliability, ensuring smooth and powerful performance in demanding environments. Its design allows for better torque management and improved durability, making it an essential component for effective concrete pumping operations.
We invite all customers to customize and purchase our planetary gearboxes tailored to your specific needs. Invest in quality and performance to elevate your operations to the next level.
Additional information
Edited by | Sylvia |
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The Winch Drive Planetary Gearbox for Concrete Pump Trucks is a vital component designed to enhance the efficiency and reliability of concrete pumping operations. This gearbox converts motor speed into high torque, allowing for smooth and controlled movements in the winch system, ensuring optimal performance and durability in demanding environments.