Winch Drive for Industrial Winches
The Winch Drive Planetary Gearbox is a crucial component for industrial winches, designed to provide high torque and efficient power transmission. This gearbox ensures smooth operation and enhanced control in winching systems, allowing for reliable lifting and pulling of heavy loads in various industrial applications.
Winch Drive Planetary Gearbox for Industrial Winches
The Winch Drive Planetary Gearbox is engineered for optimal performance in industrial settings, providing high torque and precision control. Its robust design ensures durability and efficiency, making it an ideal choice for heavy-duty winching applications.
Specifications
Specification | Details |
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Output torque range | 1000-280000 N.m |
Gear ratios | i=5.3-400 |
Support | The gearbox has rotating housing flanges to fit winch |
Applicable motors | Axial piston hydraulic motors, hydraulic orbit motors or others |
Hydraulic motor options | Pressure relief valve, overcenter valve on request |
Bearing | Robust bearing system absorbing the forces exerted by the ring gear |
Brake | Hydraulic released parking brake on request |
Performance figures | Refer to FEM standards, class M5 (T5-L2) for output max. speeds of 25 rpm |
Compatibility | Technical data and installation dimensions of the EP400W Series gearbox are same as those of Rexroth GFT…W Series and Bonfiglioli 800 Series, so these three can be used interchangeably |
Type | Max. torque N.m | Range of ratios (i) | Max. Input speed (rpm) | Braking torque (N.m) |
EP400W1 | 870 | 6.09 | 1000 | 130 |
EP401W1 | 1300 | 6.2 | 1000 | 270 |
EP402W2 | 4000 | 12.4-37.1 | 3500 | - |
EP403W2 | 4000 | 15.4-40 | 3500 | 270 |
EP405W | 7000 | 20-80 | 3500 | 270 |
EP405.4W | 5500 | 26-57 | 3500 | 280 |
EP406AW | 12500 | 23-220 | 3500 | 430 |
EP406W | 13000 | 28-140 | 3500 | 430 |
EP406BW3 | 17500 | 63-136 | 3500 | 430 |
EP407AW | 18000 | 38-136 | 3500 | 430-530 |
EP407W3 | 26000 | 63-136 | 3500 | 530 |
EP410W3 | 37500 | 62-177 | 3500 | 530 |
EP413W3 | 42500 | 86-172 | 3500 | 610 |
EP414W3 | 67000 | 76-186 | 3500 | 1200 |
EP415W3 | 100000 | 81-215 | 3000 | 1200 |
EP416W3 | 140000 | 87-255 | 3000 | 2000 |
EP417W3 | 200000 | 123-365 | 3000 | 2000 |
EP419W3 | 275000 | 161-306 | 2500 | 3000 |
How does the Winch Drive Planetary Gearbox for Industrial Winches Work?
The Winch Drive Planetary Gearbox operates through a system of gears arranged in a planetary configuration. This design allows for high torque transmission while maintaining compactness. The gearbox consists of a sun gear at the center, surrounded by planet gears that rotate around it, all housed within a ring gear. As the input shaft rotates the sun gear, the planet gears engage and rotate, transferring motion to the output shaft. This results in a significant speed reduction and increased torque, making it ideal for industrial winch applications.
Choosing the Right Gear Ratio for Winch Drive Planetary Gearboxes
The Winch Drive Planetary Gearbox is crucial for optimizing performance in industrial winches. When selecting the appropriate gear ratio, consider the specific load and speed requirements of your application. A higher gear ratio provides increased torque, making it suitable for heavy loads, while a lower gear ratio allows for higher speeds, ideal for lighter loads. Analyzing these factors ensures efficient operation and prolongs the lifespan of both the winch and gearbox.
How to Choose Winch Drive Planetary Gearbox for Industrial Winches
When selecting a planetary gearbox for your industrial winch, consider several key factors. First, determine the required power or torque for your application. Next, evaluate the gear ratio that will suit your operational needs, along with the desired speed. Consider the input and output types—whether spline, hollow, or solid—and assess if there are external or radial forces acting on these ends. Additionally, factor in the operating temperature and the expected lifespan of the gearbox. Finally, identify any special requirements, such as continuous operation or shock loading, to ensure optimal performance.
Winch Drive Planetary Gearbox for Industrial Winches
To determine if the gearbox is overloaded, monitor for unusual noises, excessive heat, or vibrations during operation. Additionally, check if the motor is drawing more current than normal and inspect for signs of wear on gears and bearings. Regular maintenance and load assessments are essential to prevent damage and ensure optimal performance of the gearbox in industrial winch applications.
Signs of Gearbox Overload
- Unusual noises indicating strain
- Overheating during normal operation
- Increased vibration levels
- Excessive current draw on the motor
- Visible wear or damage on components
Winch Planetary Gearbox Supplier
GBC is the Australian sales agent for Ever-power Group, providing high-quality gearboxes tailored for various applications. The Winch Drive Planetary Gearbox is crucial for industrial winches, as it ensures efficient power transmission and enhances performance. Its compact design and robust construction make it ideal for heavy-duty operations.
We invite our valued customers to customize and purchase these essential gearboxes to meet their specific needs. Elevate your operations with our reliable solutions!
Additional information
Edited by | Sylvia |
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The Winch Drive Planetary Gearbox is a crucial component for industrial winches, designed to provide high torque and efficient power transmission. This gearbox ensures smooth operation and enhanced control in winching systems, allowing for reliable lifting and pulling of heavy loads in various industrial applications.