Winch Drive for Port Container Handling Cranes

The Winch Drive Planetary Gearbox is designed specifically for port container handling cranes. It enables efficient and reliable operation of the winch system, providing high torque and smooth motion control. This gearbox enhances the crane’s lifting capabilities, ensuring safe and effective handling of heavy containers in busy port environments.

Winch Drive Planetary Gearbox for Port Container Handling Cranes

The Winch Drive Planetary Gearbox is designed specifically for port container handling cranes, offering exceptional torque and efficiency. Its compact design and robust construction ensure reliable performance and longevity in demanding environments.

Specifications

  • Gear Ratio: Customizable options available
  • Input Power: Up to 200 kW
  • Output Torque: High torque capacity up to 150,000 Nm
  • Weight: Varies based on specifications
  • Material: Durable steel construction
  • Operating Temperature: -20°C to 50°C
Specification Details
Output torque range 1000-280000 N.m
Gear ratios i=5.3-400
Support The gearbox has rotating housing flanges to fit winch
Applicable motors Axial piston hydraulic motors, hydraulic orbit motors or others
Hydraulic motor options Pressure relief valve, overcenter valve on request
Bearing Robust bearing system absorbing the forces exerted by the ring gear
Brake Hydraulic released parking brake on request
Performance figures Refer to FEM standards, class M5 (T5-L2) for output max. speeds of 25 rpm
Compatibility Technical data and installation dimensions of the EP400W Series gearbox are same as those of Rexroth GFT…W Series and Bonfiglioli 800 Series, so these three can be used interchangeably
Type Max. torque N.m Range of ratios (i) Max. Input speed (rpm) Braking torque (N.m)
EP400W1 870 6.09 1000 130
EP401W1 1300 6.2 1000 270
EP402W2 4000 12.4-37.1 3500 -
EP403W2 4000 15.4-40 3500 270
EP405W 7000 20-80 3500 270
EP405.4W 5500 26-57 3500 280
EP406AW 12500 23-220 3500 430
EP406W 13000 28-140 3500 430
EP406BW3 17500 63-136 3500 430
EP407AW 18000 38-136 3500 430-530
EP407W3 26000 63-136 3500 530
EP410W3 37500 62-177 3500 530
EP413W3 42500 86-172 3500 610
EP414W3 67000 76-186 3500 1200
EP415W3 100000 81-215 3000 1200
EP416W3 140000 87-255 3000 2000
EP417W3 200000 123-365 3000 2000
EP419W3 275000 161-306 2500 3000

How does the Winch Drive Planetary Gearbox for Port Container Handling Cranes Work?

The Winch Drive Planetary Gearbox is designed to efficiently manage heavy loads in port container handling cranes. It features a compact structure consisting of a central sun gear, multiple planet gears, and an outer ring gear. The input shaft drives the sun gear, causing the planet gears to rotate around it. These planet gears, which are mounted on a carrier, transmit motion to the ring gear, resulting in a significant increase in torque. This design allows for smooth operation and high efficiency, making it ideal for lifting and moving containers in a busy port environment.

Planetary Gearbox Image

Determining Maximum Torque Capacity of Winch Drive Planetary Gearbox

To determine the maximum torque that the Winch Drive Planetary Gearbox can handle, several factors must be considered. First, evaluate the gearbox's specifications, including gear material, design, and dimensions. Next, apply the appropriate torque formulas based on the gearbox's gear ratio and load conditions. Additionally, consider the operating environment and safety factors to ensure the gearbox operates within its limits. It's essential to consult the manufacturer's guidelines and perform calculations to validate the maximum torque capacity, ensuring reliable and efficient performance for port container handling cranes.

Winch Drive Planetary Gearbox

How to Choose a Winch Drive Planetary Gearbox for Port Container Handling Cranes

When selecting a winch drive planetary gearbox, consider the following factors: the power or torque requirements of the gearbox, the gear ratio needed for optimal performance, and the operating speed. Assess the type of input and output, whether spline, hollow, or solid. Evaluate if there are external or radial forces at the input or output ends. Additionally, consider the working temperature, lifespan expectations, and any special requirements such as continuous operation or impact resistance. These criteria will guide you in choosing the right gearbox for your specific application.

Winch Drive Image

Winch Drive Planetary Gearbox for Port Container Handling Cranes

To determine whether a winch drive planetary gearbox is overloaded, operators should monitor key indicators such as unusual noises, vibrations, or excessive heat during operation. Regular inspection of the gearbox for signs of wear or damage, as well as adherence to the manufacturer's load specifications, is crucial. Overloading can lead to premature failure, therefore maintaining proper loading conditions is essential for the longevity and reliability of the gearbox.

Signs of Gearbox Overload

Gearbox Image

  • Excessive heat generation during operation.
  • Unusual noises indicating internal strain.
  • Increased vibration levels beyond normal operating conditions.
  • Visible wear or damage on the gearbox components.
  • Failure to meet performance specifications under load.

Winch Planetary Gearbox Supplier

GBC is the Australian sales agent for the Ever-power Group, specializing in high-quality gear solutions. The Winch Drive Planetary Gearbox is crucial for port container handling cranes, as it ensures efficient power transmission and enhances operational reliability. Its design minimizes wear and maximizes performance, making it an essential component in heavy lifting applications.

We invite customers to customize and purchase our gearboxes to meet specific operational needs, guaranteeing improved performance and durability in their machinery.

Planetary Gear Drives Manufacturer

Additional information

Edited by

Sylvia

The Winch Drive Planetary Gearbox is designed specifically for port container handling cranes. It enables efficient and reliable operation of the winch system, providing high torque and smooth motion control. This gearbox enhances the crane’s lifting capabilities, ensuring safe and effective handling of heavy containers in busy port environments.