Winch Drive for Off-Road Vehicle Winches

The Winch Drive Planetary Gearbox for Off-Road Vehicle Winches is a robust mechanical component designed to enhance the performance of winching systems. It efficiently converts motor torque into high output force, enabling vehicles to haul heavy loads with ease. This gearbox ensures reliability and durability in demanding off-road conditions.

Winch Drive Planetary Gearbox for Off-Road Vehicle Winches

The Winch Drive Planetary Gearbox is designed to deliver exceptional torque and reliability for off-road vehicle winches. Its compact design and advanced engineering ensure optimal performance in the most challenging terrains, making it an essential component for adventure enthusiasts.

Specification Details
Output torque range 1000-280000 N.m
Gear ratios i=5.3-400
Support The gearbox has rotating housing flanges to fit winch
Applicable motors Axial piston hydraulic motors, hydraulic orbit motors or others
Hydraulic motor options Pressure relief valve, overcenter valve on request
Bearing Robust bearing system absorbing the forces exerted by the ring gear
Brake Hydraulic released parking brake on request
Performance figures Refer to FEM standards, class M5 (T5-L2) for output max. speeds of 25 rpm
Compatibility Technical data and installation dimensions of the EP400W Series gearbox are same as those of Rexroth GFT…W Series and Bonfiglioli 800 Series, so these three can be used interchangeably
Type Max. torque N.m Range of ratios (i) Max. Input speed (rpm) Braking torque (N.m)
EP400W1 870 6.09 1000 130
EP401W1 1300 6.2 1000 270
EP402W2 4000 12.4-37.1 3500 -
EP403W2 4000 15.4-40 3500 270
EP405W 7000 20-80 3500 270
EP405.4W 5500 26-57 3500 280
EP406AW 12500 23-220 3500 430
EP406W 13000 28-140 3500 430
EP406BW3 17500 63-136 3500 430
EP407AW 18000 38-136 3500 430-530
EP407W3 26000 63-136 3500 530
EP410W3 37500 62-177 3500 530
EP413W3 42500 86-172 3500 610
EP414W3 67000 76-186 3500 1200
EP415W3 100000 81-215 3000 1200
EP416W3 140000 87-255 3000 2000
EP417W3 200000 123-365 3000 2000
EP419W3 275000 161-306 2500 3000

How does the Winch Drive Planetary Gearbox for Off-Road Vehicle Winches Work?

The Winch Drive Planetary Gearbox operates through a system of gears arranged in a planetary configuration. This design allows for high torque output and compact size. The gearbox consists of a sun gear, planet gears, and a ring gear. When the motor drives the sun gear, the planet gears rotate around it, creating a reduction in speed and an increase in torque. This mechanism provides efficient power transmission, making it ideal for off-road vehicle winches that require robust performance in demanding conditions.

Planetary Gearbox

Determining Maximum Torque Capacity of Winch Drive Planetary Gearbox

To determine the maximum torque capacity of the Winch Drive Planetary Gearbox for off-road vehicle winches, first, consider the gearbox's gear ratio and its material specifications. The torque rating is influenced by the size, number of gears, and the material strength. Utilize the formula: Maximum Torque = Gear Ratio x Input Torque, where input torque is based on the motor's specifications. Additionally, it is crucial to factor in safety margins to accommodate dynamic loads during operation. Regular testing and adherence to manufacturer guidelines ensure the gearbox operates within its safe torque limits.

Winch Drive Planetary Gearbox

How to Choose a Winch Drive Planetary Gearbox for Off-Road Vehicles

When selecting a winch drive planetary gearbox, consider several key factors. First, assess the power and torque requirements to ensure efficient operation. The gear ratio and speed are crucial for matching the gearbox with the winch's performance. Evaluate the input and output types, such as spline, hollow, or solid, to ensure compatibility with your vehicle. Check for external forces or radial loads on the input or output ends. Additionally, factor in the working temperature and lifespan requirements. Finally, address any special needs, like continuous operation or shock resistance, to ensure optimal performance in off-road conditions.

Winch Drive Planetary Gearbox

Winch Drive Planetary Gearbox for Off-Road Vehicle Winches

To determine whether the planetary gearbox is overloaded, monitor the following signs: unusual noises, excessive heat, and reduced performance. If the winch struggles to lift its rated load or if the motor current exceeds normal operating levels, these can indicate an overload condition. Regular inspection of connections and components can also prevent potential failures.

Signs of Gearbox Overload

Winch Drive Planetary Gearbox Inspection

  • Strange noises during operation
  • Overheating of the gearbox
  • Difficulty lifting rated loads
  • Increased electric motor current
  • Visible wear on gears and components

Winch Planetary Gearbox Supplier

GBC is the Australian sales agent for Ever-power Group, specializing in high-quality mechanical solutions. Our focus on the Winch Drive Planetary Gearbox for Off-Road Vehicle Winches highlights the significance of this component in enhancing performance and durability. This gearbox is designed to provide optimal torque and efficiency, ensuring reliable operation in challenging environments.

We encourage all customers to consider customizing and purchasing our planetary gearboxes tailored to your specific needs. Elevate your winch's performance and experience unmatched quality with GBC!

Planetary Gear Drives Manufacturer

Additional information

Edited by

Sylvia

The Winch Drive Planetary Gearbox for Off-Road Vehicle Winches is a robust mechanical component designed to enhance the performance of winching systems. It efficiently converts motor torque into high output force, enabling vehicles to haul heavy loads with ease. This gearbox ensures reliability and durability in demanding off-road conditions.