Winch Drive for Off-Road Vehicle Winches
The Winch Drive Planetary Gearbox for Off-Road Vehicle Winches is a robust mechanical component designed to enhance the performance of winching systems. It efficiently converts motor torque into high output force, enabling vehicles to haul heavy loads with ease. This gearbox ensures reliability and durability in demanding off-road conditions.
Winch Drive Planetary Gearbox for Off-Road Vehicle Winches
The Winch Drive Planetary Gearbox is designed to deliver exceptional torque and reliability for off-road vehicle winches. Its compact design and advanced engineering ensure optimal performance in the most challenging terrains, making it an essential component for adventure enthusiasts.
Specification | Details |
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Output torque range | 1000-280000 N.m |
Gear ratios | i=5.3-400 |
Support | The gearbox has rotating housing flanges to fit winch |
Applicable motors | Axial piston hydraulic motors, hydraulic orbit motors or others |
Hydraulic motor options | Pressure relief valve, overcenter valve on request |
Bearing | Robust bearing system absorbing the forces exerted by the ring gear |
Brake | Hydraulic released parking brake on request |
Performance figures | Refer to FEM standards, class M5 (T5-L2) for output max. speeds of 25 rpm |
Compatibility | Technical data and installation dimensions of the EP400W Series gearbox are same as those of Rexroth GFT…W Series and Bonfiglioli 800 Series, so these three can be used interchangeably |
Type | Max. torque N.m | Range of ratios (i) | Max. Input speed (rpm) | Braking torque (N.m) |
EP400W1 | 870 | 6.09 | 1000 | 130 |
EP401W1 | 1300 | 6.2 | 1000 | 270 |
EP402W2 | 4000 | 12.4-37.1 | 3500 | - |
EP403W2 | 4000 | 15.4-40 | 3500 | 270 |
EP405W | 7000 | 20-80 | 3500 | 270 |
EP405.4W | 5500 | 26-57 | 3500 | 280 |
EP406AW | 12500 | 23-220 | 3500 | 430 |
EP406W | 13000 | 28-140 | 3500 | 430 |
EP406BW3 | 17500 | 63-136 | 3500 | 430 |
EP407AW | 18000 | 38-136 | 3500 | 430-530 |
EP407W3 | 26000 | 63-136 | 3500 | 530 |
EP410W3 | 37500 | 62-177 | 3500 | 530 |
EP413W3 | 42500 | 86-172 | 3500 | 610 |
EP414W3 | 67000 | 76-186 | 3500 | 1200 |
EP415W3 | 100000 | 81-215 | 3000 | 1200 |
EP416W3 | 140000 | 87-255 | 3000 | 2000 |
EP417W3 | 200000 | 123-365 | 3000 | 2000 |
EP419W3 | 275000 | 161-306 | 2500 | 3000 |
How does the Winch Drive Planetary Gearbox for Off-Road Vehicle Winches Work?
The Winch Drive Planetary Gearbox operates through a system of gears arranged in a planetary configuration. This design allows for high torque output and compact size. The gearbox consists of a sun gear, planet gears, and a ring gear. When the motor drives the sun gear, the planet gears rotate around it, creating a reduction in speed and an increase in torque. This mechanism provides efficient power transmission, making it ideal for off-road vehicle winches that require robust performance in demanding conditions.
Determining Maximum Torque Capacity of Winch Drive Planetary Gearbox
To determine the maximum torque capacity of the Winch Drive Planetary Gearbox for off-road vehicle winches, first, consider the gearbox's gear ratio and its material specifications. The torque rating is influenced by the size, number of gears, and the material strength. Utilize the formula: Maximum Torque = Gear Ratio x Input Torque, where input torque is based on the motor's specifications. Additionally, it is crucial to factor in safety margins to accommodate dynamic loads during operation. Regular testing and adherence to manufacturer guidelines ensure the gearbox operates within its safe torque limits.
How to Choose a Winch Drive Planetary Gearbox for Off-Road Vehicles
When selecting a winch drive planetary gearbox, consider several key factors. First, assess the power and torque requirements to ensure efficient operation. The gear ratio and speed are crucial for matching the gearbox with the winch's performance. Evaluate the input and output types, such as spline, hollow, or solid, to ensure compatibility with your vehicle. Check for external forces or radial loads on the input or output ends. Additionally, factor in the working temperature and lifespan requirements. Finally, address any special needs, like continuous operation or shock resistance, to ensure optimal performance in off-road conditions.
Winch Drive Planetary Gearbox for Off-Road Vehicle Winches
To determine whether the planetary gearbox is overloaded, monitor the following signs: unusual noises, excessive heat, and reduced performance. If the winch struggles to lift its rated load or if the motor current exceeds normal operating levels, these can indicate an overload condition. Regular inspection of connections and components can also prevent potential failures.
Signs of Gearbox Overload
- Strange noises during operation
- Overheating of the gearbox
- Difficulty lifting rated loads
- Increased electric motor current
- Visible wear on gears and components
Winch Planetary Gearbox Supplier
GBC is the Australian sales agent for Ever-power Group, specializing in high-quality mechanical solutions. Our focus on the Winch Drive Planetary Gearbox for Off-Road Vehicle Winches highlights the significance of this component in enhancing performance and durability. This gearbox is designed to provide optimal torque and efficiency, ensuring reliable operation in challenging environments.
We encourage all customers to consider customizing and purchasing our planetary gearboxes tailored to your specific needs. Elevate your winch's performance and experience unmatched quality with GBC!
Additional information
Edited by | Sylvia |
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The Winch Drive Planetary Gearbox for Off-Road Vehicle Winches is a robust mechanical component designed to enhance the performance of winching systems. It efficiently converts motor torque into high output force, enabling vehicles to haul heavy loads with ease. This gearbox ensures reliability and durability in demanding off-road conditions.