#80-2 1″ Taper Lock Sprocket

#80-2 1" Taper Lock Sprocket Specifications

The Taper Lock Sprocket No.80-2 American Standard is a sprocket utilized in power transmission systems. It features a tapered bore that facilitates easy installation and removal from a shaft. This type of sprocket is prevalent in various industries due to its reliability, precision positioning, and broad applicability.

Definition and Basic Structure

A taper lock sprocket is characterized by its tapered bore, designed for mounting on a shaft using a tapered bushing that ensures a secure and precise fit. The basic structure comprises teeth that engage with a chain, a hub, and a tapered bore for mounting.

Characteristics and Functions

Taper lock sprockets exhibit the following characteristics and functions:

1. Easy Installation: Designed for straightforward installation on a shaft, the tapered bore and bushing allow for a tight fit.
2. High Precision Positioning: The taper lock mechanism guarantees precise positioning on the shaft, reducing misalignment and enhancing power transmission efficiency.
3. Wide Applicability: These sprockets are used in diverse power transmission systems, including conveyors, industrial machinery, and agricultural equipment.
4. Reliability: The taper lock design promotes a secure connection between the sprocket and shaft, minimizing the likelihood of slippage or disengagement during operation.
5. Low Maintenance Cost: Due to their robust design and reliable connection, taper lock sprockets require minimal maintenance, leading to cost savings over time.

Installation and Removal Process

The installation and removal process for a taper lock sprocket involves the following steps:

1. Prepare Tools and Materials: Gather necessary tools, such as a hex key or wrench, and ensure the taper lock bushing and sprocket are clean and free of debris.
2. Clean Shaft and Sprocket Surface: Ensure the shaft and sprocket surface are clean for smooth contact with the taper lock bushing.
3. Place Taper Lock Bushing: Slide the taper lock bushing onto the shaft, ensuring it is fully seated against the shoulder or face of the shaft.
4. Install Sprocket: Position the sprocket onto the taper lock bushing, aligning the hub with the bushing's tapered bore.
5. Tighten Locking Nut: Use the provided hex key or wrench to secure the locking nut on the taper lock bushing.

Manufacturing Process

The manufacturing process for taper lock sprockets includes the following steps:

1. Prepare Raw Materials: Gather necessary raw materials, such as steel or alloy.
2. Cutting: Cut the raw material into the desired shape and size.
3. Forging or Casting: Depending on the method, the sprocket can be forged or cast to achieve desired strength and shape.
4. Machining: Machine the sprocket to attain precise dimensions and tooth profiles.
5. Teeth Rolling: Roll the teeth to ensure accurate and smooth engagement with the chain.
6. Heat Treatment: Apply heat treatment processes to enhance hardness and durability.
7. Surface Treatment: Treat the sprocket's surface to improve corrosion resistance and appearance.
8. Quality Inspection: Conduct thorough inspections to ensure compliance with required standards and specifications.

Sprockets Supplier in Australia

GBC is the Australian sales agent for Ever-power Group, specializing in high-quality industrial components. Our product range includes the #80-2 1" Taper Lock Sprocket, which is designed for durability and efficiency in various applications. This sprocket features a robust taper lock design that ensures a secure fit on shafts, reducing the risk of slippage and enhancing performance. We pride ourselves on our commitment to providing exceptional service and support to our customers, ensuring that you find the right products for your needs.

In addition to standard sprockets, we offer customized solutions tailored to our clients' specifications. We welcome customers to provide drawings or samples for bespoke manufacturing, ensuring that your unique requirements are met with precision.