Milled Hardened Helical Tetragonal Chromium Molybdenum Alloy Steel(SCM4406) Gear Rack
The GBC Milled Hardened Helical Tetragonal Chromium Molybdenum Alloy Steel (SCM4406) Gear Rack MHTMH Series is engineered for superior strength and durability. Its unique helical design ensures smooth operation and reduced noise, making it ideal for various industrial applications. As a reliable manufacturer, GBC guarantees high-quality materials and precise machining, providing clients with exceptional performance and longevity. This gear rack is perfect for suppliers seeking robust solutions in mechanical systems, enhancing productivity and efficiency.
Introduction
The Milled Hardened Helical Tetragonal Chromium Molybdenum Alloy Steel (SCM4406) Gear Rack is crafted from high-quality SCM4406 alloy, ensuring exceptional strength and durability. Its helical tooth design provides smooth and efficient power transmission, making it ideal for industrial applications such as CNC machinery and robotic systems. Our gear racks stand out due to their precise milling, superior hardness, and resistance to wear, guaranteeing long-lasting performance and reliability in demanding environments.
Product Parameters
| Manufacturing Description: |
| Precision Grade:DIN10e27 |
| Material:(SCM440 Chromium Molybdenum Alloy Steel)42CrMo4 |
| Type:Helical Rack |
| Treatment of Teeth:Milled |
| Hardness:High Frequency.HRC50~55 Degree |
| Sides Ground:not included |
| Right Hand Angle:19°31'42” |
| Pressure Angle:20 Degree |
| Total Pitch Error:0.2mm/1000mm |
| 型号 Code |
模数 Module |
L | L2 | 齿数 Tooth No. |
B | A0 | A1 | D | I | 孔数 Hole No. |
A | C1 | C2 | E | D1 | 1 | C3 | ||
| MHTMH | 010 | 05 | 1 | 500.00 | 5.35 | 150 | 15 | 15 | 14 | _ | _ | _ | _ | _ | _ | _ | _ | _ | _ |
| MHTMH | 015 | 05 | 1.5 | 500.00 | 6.7 | 100 | 19 | 19 | 17.5 | 62.5 | 125 | 4 | 8 | 7 | 11 | 7 | 31.7 | 436.6 | 5.7 |
| MHTMH | 015 | 10 | 1.5 | 1000.00 | 6.7 | 200 | 19 | 19 | 17.5 | 62.5 | 125 | 8 | 8 | 7 | 11 | 7 | 31.7 | 936.6 | 5.7 |
| MHTMH | 020 | 05 | 2 | 500.00 | 8.5 | 75 | 24 | 24 | 22 | 62.5 | 125 | 4 | 8 | 7 | 11 | 7 | 31.7 | 436.6 | 5.7 |
| MHTMH | 020 | 10 | 2 | 1000.00 | 8.5 | 150 | 24 | 24 | 22 | 62.5 | 125 | 8 | 8 | 7 | 11 | 7 | 31.7 | 936.6 | 5.7 |
| MHTMH | 030 | 05 | 3 | 500.00 | 10.3 | 50 | 29 | 29 | 26 | 62.5 | 125 | 4 | 9 | 10 | 15 | 9 | 35.0 | 430.0 | 7.7 |
| MHTMH | 030 | 10 | 3 | 1000.00 | 10.3 | 100 | 29 | 29 | 26 | 62.5 | 125 | 8 | 9 | 10 | 15 | 9 | 35.0 | 930.0 | 7.7 |
| MHTMH | 040 | 05 | 4 | 506.67 | 13.8 | 38 | 39 | 39 | 35 | 62.5 | 125 | 4 | 12 | 10 | 15 | 9 | 33.3 | 433.0 | 7.7 |
| MHTMH | 040 | 10 | 4 | 1000.00 | 13.8 | 75 | 39 | 39 | 35 | 62.5 | 125 | 8 | 12 | 10 | 15 | 9 | 33.3 | 933.4 | 7.7 |
| MHTMH | 050 | 05 | 5 | 500.00 | 17.4 | 30 | 49 | 39 | 34 | 62.5 | 125 | 4 | 12 | 14 | 20 | 13 | 37.5 | 425.0 | 11.7 |
| MHTMH | 050 | 10 | 5 | 1000.00 | 17.4 | 60 | 49 | 39 | 34 | 62.5 | 125 | 8 | 12 | 14 | 20 | 13 | 37.5 | 925.0 | 11.7 |
| MHTMH | 060 | 05 | 6 | 500.00 | 20.9 | 25 | 59 | 49 | 43 | 62.5 | 125 | 4 | 16 | 18 | 26 | 17 | 37.5 | 425.0 | 15.7 |
| MHTMH | 060 | 10 | 6 | 1000.00 | 20.9 | 50 | 59 | 49 | 43 | 62.5 | 125 | 8 | 16 | 18 | 26 | 17 | 37.5 | 925.0 | 15.7 |
| MHTMH | 080 | 05 | 8 | 480.00 | 28.0 | 18 | 79 | 79 | 71 | 60.0 | 120 | 4 | 25 | 22 | 33 | 21 | 120 | 240.0 | 19.7 |
| MHTMH | 080 | 10 | 8 | 960.00 | 28.0 | 36 | 79 | 79 | 71 | 60.0 | 120 | 8 | 25 | 22 | 33 | 21 | 120 | 720.0 | 19.7 |
| MHTMH | 100 | 10 | 10 | 1000.00 | 35.11 | 30 | 99 | 99 | 89 | 62.5 | 125 | 8 | 32 | 33 | 48 | 32 | 125 | 750.0 | 19.7 |
Applications
The Milled Hardened Helical Tetragonal Chromium Molybdenum Alloy Steel (SCM4406) Gear Rack is widely used in various industrial applications due to its exceptional strength and durability. Key applications include:
- Robotics: Essential for precise movement control and positioning.
- Aerospace: Utilized in systems requiring high reliability under extreme conditions.
- Automotive: Used in power steering systems and other mechanical components.
- Machinery: Ideal for heavy-duty machining applications requiring robust support.
Assembly Instructions
The gear rack is designed for seamless end-to-end installation, allowing it to connect to any desired length. During assembly, it is crucial to adjust the gap between two gear racks to ensure proper meshing of the teeth. To install the gear rack, positioning pins must be utilized for accurate alignment.
- Begin by positioning and securing the first gear rack.
- Utilize a reverse tooth gauge to correctly position the next gear rack.
- Carefully inspect each joint, using a measuring gauge to verify the parallelism of the gear racks.
Ensure all connections are tight and that the racks are aligned properly to maintain effective operation. This assembly technique will enhance the performance and longevity of the gear rack system.
Understanding Gear Rack Engagement with Milled Hardened Helical Tetragonal Chromium Molybdenum Alloy Steel (SCM4406)
The engagement between a gear and a gear rack is a critical aspect of mechanical engineering that influences the performance and efficiency of various machines. When utilizing the Milled Hardened Helical Tetragonal Chromium Molybdenum Alloy Steel (SCM4406) gear rack, several factors must be taken into consideration to ensure optimal operation.
Firstly, the precision in manufacturing the gear teeth and the gear rack is paramount. Any misalignment can cause excessive wear and noise during operation, leading to premature failure. Additionally, the surface hardness of SCM4406 provides excellent wear resistance, which is crucial for maintaining performance over time.
Moreover, lubrication plays a significant role in reducing friction between the gear and rack, enhancing their longevity and efficiency. Proper lubrication also helps in dissipating heat generated during operation, preventing damage to the components.
The importance of the gear and rack assembly cannot be overstated. It is responsible for converting rotational motion into linear motion, making it essential in various applications such as robotics, automotive systems, and industrial machinery. The choice of materials, like the robust SCM4406 alloy, ensures that the gear rack can withstand high loads and stress, further emphasizing the need for meticulous attention to detail in both design and maintenance.
Why Choose GBC Gear Racks
GBC is the Australian sales agent for Ever-power, providing high-quality drive components at competitive prices. Our products are currently sold across New South Wales, Victoria, Queensland, and major cities including Sydney, Melbourne, Brisbane, Adelaide, and Perth.
Ever-power has nearly 20 years of industry experience. Our gear racks are manufactured to meet the precision level of Germany's DIN3962 standard, achieving a grade of 5. We can produce gear racks with a maximum length of 3200mm in various specifications, ranging from 1 to 22 modulus based on customer requirements.
Our Milled Hardened Helical Tetragonal Chromium Molybdenum Alloy Steel (SCM4406) gear rack is designed for superior strength and durability, ensuring reliable performance in demanding applications.
We take pride in our customer service, offering comprehensive support to meet your needs from product selection to after-sales assistance.
The GBC Milled Hardened Helical Tetragonal Chromium Molybdenum Alloy Steel (SCM4406) Gear Rack MHTMH Series is engineered for superior strength and durability. Its unique helical design ensures smooth operation and reduced noise, making it ideal for various industrial applications. As a reliable manufacturer, GBC guarantees high-quality materials and precise machining, providing clients with exceptional performance and longevity. This gear rack is perfect for suppliers seeking robust solutions in mechanical systems, enhancing productivity and efficiency.
