Winch Drive for Automated Production Line Hoists
The Winch Drive Planetary Gearbox is a crucial component designed for automated production line hoists. This gearbox efficiently transmits power and enhances torque, enabling smooth and reliable lifting operations. Its planetary design ensures compactness and durability, making it ideal for various applications in winching systems, promoting productivity and safety in industrial settings.
Winch Drive Planetary Gearbox for Automated Production Line Hoists
The Winch Drive Planetary Gearbox is designed for high efficiency and reliability in automated production line hoists. Its compact design and superior torque output enhance performance, ensuring smooth operation and reduced maintenance costs.
Specification | Details |
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Output torque range | 1000-280000 N.m |
Gear ratios | i=5.3-400 |
Support | The gearbox has rotating housing flanges to fit winch |
Applicable motors | Axial piston hydraulic motors, hydraulic orbit motors or others |
Hydraulic motor options | Pressure relief valve, overcenter valve on request |
Bearing | Robust bearing system absorbing the forces exerted by the ring gear |
Brake | Hydraulic released parking brake on request |
Performance figures | Refer to FEM standards, class M5 (T5-L2) for output max. speeds of 25 rpm |
Compatibility | Technical data and installation dimensions of the EP400W Series gearbox are same as those of Rexroth GFT…W Series and Bonfiglioli 800 Series, so these three can be used interchangeably |
Type | Max. torque N.m | Range of ratios (i) | Max. Input speed (rpm) | Braking torque (N.m) |
EP400W1 | 870 | 6.09 | 1000 | 130 |
EP401W1 | 1300 | 6.2 | 1000 | 270 |
EP402W2 | 4000 | 12.4-37.1 | 3500 | - |
EP403W2 | 4000 | 15.4-40 | 3500 | 270 |
EP405W | 7000 | 20-80 | 3500 | 270 |
EP405.4W | 5500 | 26-57 | 3500 | 280 |
EP406AW | 12500 | 23-220 | 3500 | 430 |
EP406W | 13000 | 28-140 | 3500 | 430 |
EP406BW3 | 17500 | 63-136 | 3500 | 430 |
EP407AW | 18000 | 38-136 | 3500 | 430-530 |
EP407W3 | 26000 | 63-136 | 3500 | 530 |
EP410W3 | 37500 | 62-177 | 3500 | 530 |
EP413W3 | 42500 | 86-172 | 3500 | 610 |
EP414W3 | 67000 | 76-186 | 3500 | 1200 |
EP415W3 | 100000 | 81-215 | 3000 | 1200 |
EP416W3 | 140000 | 87-255 | 3000 | 2000 |
EP417W3 | 200000 | 123-365 | 3000 | 2000 |
EP419W3 | 275000 | 161-306 | 2500 | 3000 |
How does the Winch Drive Planetary Gearbox for Automated Production Line Hoists Work?
The Winch Drive Planetary Gearbox operates through a series of gears that efficiently transmit power. Its basic structure includes a central sun gear, planet gears, and a ring gear. The motor drives the sun gear, causing the planet gears to rotate around it, which in turn rotates the ring gear. This design allows for high torque output and compact size, making it ideal for automated production line hoists. The gearbox ensures smooth operation and reliable performance in heavy lifting applications.
Selecting the Right Gear Ratio for Your Winch Drive Planetary Gearbox
The Winch Drive Planetary Gearbox is essential for optimizing performance in automated production line hoists. To select the appropriate gear ratio, consider the specific load and speed requirements of your application. Higher gear ratios provide greater torque, making them suitable for heavier loads but result in slower speeds. Conversely, lower gear ratios allow for increased speed but decrease torque. Evaluating these factors will ensure efficient operation and longevity of your hoist system, tailored to your production line's needs.
How to Choose a Winch Drive Planetary Gearbox for Automated Production Line Hoists
When selecting a winch drive planetary gearbox, consider several critical factors. First, evaluate the power or torque requirements to ensure adequate performance. The gear ratio and speed specifications are vital for achieving the desired operational efficiency. Consider the input and output types, such as spline, hollow, or solid, along with any external forces or radial loads that may affect performance. Additionally, assess the operating temperature range and the lifespan requirements. Special needs, such as continuous operation or shock loading, should also be taken into account to guarantee optimal functionality in your automated production line.
Winch Drive Planetary Gearbox for Automated Production Line Hoists
To determine if a gearbox is overloaded, monitor for signs such as excessive heat generation, unusual noises, and increased vibration during operation. Additionally, check for any decrease in performance, such as slower hoisting speeds or difficulty in lifting loads. Regularly inspecting the gearbox for wear and damage can also help in identifying potential overload situations before they lead to failure.
Signs of Gearbox Overload
- Excessive heat buildup during operation.
- Unusual noises indicating mechanical stress.
- Increased vibration levels.
- Reduced hoisting efficiency or speed.
- Visible wear or damage upon inspection.
Winch Planetary Gearbox Supplier
GBC is the Australian sales agent for Ever-power Group, specializing in high-quality gear solutions. The Winch Drive Planetary Gearbox is crucial for automated production line hoists, providing enhanced efficiency and reliability in lifting operations. Its precise gear design ensures smooth operation and minimizes wear, making it an essential component for any automated system.
We encourage all customers to consider custom solutions tailored to their specific needs. Invest in our innovative planetary gearboxes to improve your production capabilities and ensure optimal performance. Don’t miss out on the opportunity to enhance your operations!
Additional information
Edited by | Sylvia |
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The Winch Drive Planetary Gearbox is a crucial component designed for automated production line hoists. This gearbox efficiently transmits power and enhances torque, enabling smooth and reliable lifting operations. Its planetary design ensures compactness and durability, making it ideal for various applications in winching systems, promoting productivity and safety in industrial settings.