Winch Drive for Deck Cranes
The Winch Drive Planetary Gearbox for Deck Cranes is a robust mechanical device designed to transmit high torque efficiently. It plays a crucial role in winch systems by providing smooth rotation and precise control, enabling the lifting and lowering of heavy loads with reliability and ease on maritime and industrial decks.
Winch Drive Planetary Gearbox for Deck Cranes
The Winch Drive Planetary Gearbox for Deck Cranes is designed for high efficiency and reliability, ensuring smooth operation under heavy loads. Its compact design and robust construction provide enhanced durability, making it an ideal choice for marine and industrial applications.
Specifications
Specification | Details |
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Output torque range | 1000-280000 N.m |
Gear ratios | i=5.3-400 |
Support | The gearbox has rotating housing flanges to fit winch |
Applicable motors | Axial piston hydraulic motors, hydraulic orbit motors or others |
Hydraulic motor options | Pressure relief valve, overcenter valve on request |
Bearing | Robust bearing system absorbing the forces exerted by the ring gear |
Brake | Hydraulic released parking brake on request |
Performance figures | Refer to FEM standards, class M5 (T5-L2) for output max. speeds of 25 rpm |
Compatibility | Technical data and installation dimensions of the EP400W Series gearbox are same as those of Rexroth GFT…W Series and Bonfiglioli 800 Series, so these three can be used interchangeably |
Type | Max. torque N.m | Range of ratios (i) | Max. Input speed (rpm) | Braking torque (N.m) |
EP400W1 | 870 | 6.09 | 1000 | 130 |
EP401W1 | 1300 | 6.2 | 1000 | 270 |
EP402W2 | 4000 | 12.4-37.1 | 3500 | - |
EP403W2 | 4000 | 15.4-40 | 3500 | 270 |
EP405W | 7000 | 20-80 | 3500 | 270 |
EP405.4W | 5500 | 26-57 | 3500 | 280 |
EP406AW | 12500 | 23-220 | 3500 | 430 |
EP406W | 13000 | 28-140 | 3500 | 430 |
EP406BW3 | 17500 | 63-136 | 3500 | 430 |
EP407AW | 18000 | 38-136 | 3500 | 430-530 |
EP407W3 | 26000 | 63-136 | 3500 | 530 |
EP410W3 | 37500 | 62-177 | 3500 | 530 |
EP413W3 | 42500 | 86-172 | 3500 | 610 |
EP414W3 | 67000 | 76-186 | 3500 | 1200 |
EP415W3 | 100000 | 81-215 | 3000 | 1200 |
EP416W3 | 140000 | 87-255 | 3000 | 2000 |
EP417W3 | 200000 | 123-365 | 3000 | 2000 |
EP419W3 | 275000 | 161-306 | 2500 | 3000 |
How does the Winch Drive Planetary Gearbox for Deck Cranes Work?
The Winch Drive Planetary Gearbox operates through a system of gears that distribute torque efficiently. Its basic structure includes a sun gear, planet gears, and a ring gear, all housed in a compact casing. The sun gear, connected to the input shaft, drives the planet gears, which rotate around it and engage with the stationary ring gear. This arrangement allows for high torque output while minimizing space. As the input shaft turns, the planet gears orbit the sun gear, transferring energy to the output shaft, which powers the crane’s winch, enabling heavy lifting with precision.
Choosing the Right Gear Ratio for Winch Drive Planetary Gearbox
The Winch Drive Planetary Gearbox for Deck Cranes is essential for optimizing performance based on load and speed requirements. Selecting the appropriate gear ratio is crucial; a lower ratio provides high torque for heavy loads, while a higher ratio supports faster speeds with lighter loads. By assessing the specific operational needs, users can ensure efficient power transmission and enhanced productivity in their lifting applications. Proper gear ratio selection not only improves performance but also prolongs the lifespan of the gearbox.
How to Choose a Winch Drive Planetary Gearbox for Deck Cranes
When selecting a winch drive planetary gearbox for deck cranes, consider several key factors. First, determine the required power or torque to ensure adequate performance. Assess the gear ratio and speed requirements for optimal operation. Evaluate the input and output types, such as spline, hollow, or solid, to ensure compatibility with your system. Consider if there are external forces or radial loads acting on the input or output ends. Additionally, account for the working temperature and expected lifespan of the gearbox. Finally, address any special requirements, such as continuous operation or shock loads, to ensure reliable performance.
Winch Drive Planetary Gearbox for Deck Cranes
To determine if a gearbox is overloaded, observe the operating temperature, listen for unusual noises, monitor performance issues, and check for excessive vibration. If the gearbox consistently operates above its rated load or shows signs of wear and tear, it may be experiencing overload. Regular inspections and maintenance are crucial to prevent damage and ensure optimal performance.
Signs of Gearbox Overload
- Increased operating temperature
- Unusual noises during operation
- Performance degradation
- Excessive vibrations
Winch Planetary Gearbox Supplier
GBC is the Australian sales agent for Ever-power Group, providing top-quality solutions for various industrial needs. The Winch Drive Planetary Gearbox for Deck Cranes is essential for ensuring efficient and reliable operations in demanding environments. Its design offers superior torque and durability, making it a crucial component for any deck crane setup.
We encourage all clients to consider customizing and purchasing these gearboxes to enhance their operational capabilities. With tailored solutions, you can optimize performance and achieve the best results for your projects.
Additional information
Edited by | Sylvia |
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The Winch Drive Planetary Gearbox for Deck Cranes is a robust mechanical device designed to transmit high torque efficiently. It plays a crucial role in winch systems by providing smooth rotation and precise control, enabling the lifting and lowering of heavy loads with reliability and ease on maritime and industrial decks.