Milled Hardened Straight Tetragonal Chromium Molybdenum Alloy Steel(SCM4403) Gear Rack
The GBC Milled Hardened Straight Tetragonal Chromium Molybdenum Alloy Steel (SCM4403) Gear Rack MSTMH series offers exceptional strength and durability, making it an ideal choice for heavy-duty applications. As a reliable manufacturer, we ensure precision engineering and superior quality control. This gear rack’s unique tetragonal structure enhances load distribution, reducing wear and prolonging lifespan. Choose GBC for a robust solution that meets your exact specifications and elevates your operational efficiency.
Introduction
The Milled Hardened Straight Tetragonal Chromium Molybdenum Alloy Steel (SCM4403) Gear Rack is engineered for strength and durability. Constructed from high-quality alloy steel, it features a straight tooth profile that ensures smooth operation and precision in motion transfer. Ideal for heavy-duty applications in machinery and automotive sectors, our gear rack stands out due to its superior hardness, resistance to wear, and excellent load-bearing capacity, providing reliable performance in demanding environments.
Product Specifications
| 型号 Code |
模数 Module |
L | 齿数 Tooth No. |
B | A0 | A1 | D | I | 孔数 Hole No. |
A | C1 | C2 | E | D1 | 11 | C3 | ||
| MSTMH | 010 | 05 | 1 | 499.51 | 159 | 15 | 15 | 14 | _ | _ | _ | _ | _ | _ | _ | _ | _ | _ |
| MSTMH | 015 | 05 | 1.5 | 499.51 | 106 | 19 | 19 | 17.5 | 62.44 | 124.88 | 4 | 8 | 7 | 11 | 7 | 29.0 | 441.5 | 5.7 |
| MSTMH | 015 | 10 | 1.5 | 999.03 | 212 | 19 | 19 | 17.5 | 62.44 | 124.88 | 8 | 8 | 7 | 11 | 7 | 29.0 | 941.0 | 5.7 |
| MSTMH | 020 | 05 | 2 | 502.65 | 80 | 24 | 24 | 22 | 62.83 | 125.66 | 4 | 8 | 7 | 11 | 7 | 31.3 | 440.1 | 5.7 |
| MSTMH | 020 | 10 | 2 | 1005.31 | 160 | 24 | 24 | 22 | 62.83 | 125.66 | 8 | 8 | 7 | 11 | 7 | 31.3 | 942.7 | 5.7 |
| MSTMH | 030 | 05 | 3 | 508.94 | 54 | 29 | 29 | 26 | 63.62 | 127.23 | 4 | 9 | 10 | 15 | 9 | 34.4 | 440.1 | 7.7 |
| MSTMH | 030 | 10 | 3 | 1017.88 | 108 | 29 | 29 | 26 | 63.62 | 127.23 | 8 | 9 | 10 | 15 | 9 | 34.4 | 949.1 | 7.7 |
| MSTMH | 040 | 05 | 4 | 502.65 | 40 | 39 | 39 | 35 | 62.83 | 125.66 | 4 | 12 | 10 | 15 | 9 | 37.5 | 427.7 | 7.7 |
| MSTMH | 040 | 10 | 4 | 1005.31 | 80 | 39 | 39 | 35 | 62.83 | 125.66 | 8 | 12 | 10 | 15 | 9 | 37.5 | 930.3 | 7.7 |
| MSTMH | 050 | 05 | 5 | 502.65 | 32 | 49 | 39 | 34 | 62.83 | 125.66 | 4 | 12 | 14 | 20 | 13 | 30.1 | 442.4 | 11.7 |
| MSTMH | 050 | 10 | 5 | 1005.31 | 64 | 49 | 39 | 34 | 62.83 | 125.66 | 8 | 12 | 14 | 20 | 13 | 30.1 | 945 | 11.7 |
| MSTMH | 060 | 05 | 6 | 508.94 | 27 | 59 | 49 | 43 | 63.62 | 127.23 | 4 | 16 | 18 | 26 | 17 | 31.4 | 446.1 | 15.7 |
| MSTMH | 060 | 10 | 6 | 1017.88 | 54 | 59 | 49 | 43 | 63.62 | 127.23 | 8 | 16 | 18 | 26 | 17 | 31.4 | 955.0 | 15.7 |
| MSTMH | 080 | 05 | 8 | 502.65 | 20 | 79 | 79 | 71 | 62.83 | 125.66 | 4 | 25 | 22 | 33 | 21 | 26.6 | 449.5 | 19.7 |
| MSTMH | 080 | 10 | 8 | 1005.31 | 40 | 79 | 79 | 71 | 62.83 | 125.66 | 8 | 25 | 22 | 33 | 21 | 26.6 | 952 | 19.7 |
| MSTMH | 100 | 10 | 10 | 1005.31 | 32 | 99 | 99 | 89 | 62.83 | 125.66 | 8 | 32 | 33 | 48 | 32 | 125.7 | 753.96 | 19.7 |
Product Features
- Manufactured from high-quality SCM440 Chromium Molybdenum Alloy Steel (42CrMo4).
- Precision grade meets DIN 10e27 standards for reliability.
- Milled teeth treatment ensures enhanced durability and performance.
- High frequency hardness achieved, rated HRC 50~55 for superior strength.
- Standard pressure angle of 20 degrees for efficient power transmission.
- Total pitch error maintained at just 0.2mm per 1000mm for precision movement.
Troubleshooting Common Issues
The Milled Hardened Straight Tetragonal Chromium Molybdenum Alloy Steel (SCM4403) Gear Rack is designed for durability and efficiency, but like any mechanical component, it may encounter issues during use. Here are some common problems and their solutions:
1. Wear and Tear
Over time, the gear rack may experience significant wear, leading to poor performance and misalignment.
Solution: Regularly inspect the gear rack for signs of wear. If excessive wear is detected, consider replacing the affected sections or the entire rack. Implementing a routine maintenance schedule can help prolong the lifespan of the gear rack.
2. Misalignment
Improper installation or changes in mounting can result in misalignment, causing the gear rack to function inefficiently.
Solution: Recheck the alignment of the gear rack and ensure that it is correctly mounted. Adjust the mounting brackets as necessary to achieve proper alignment.
3. Corrosion
Exposure to harsh environments can lead to corrosion, affecting the integrity of the gear rack.
Solution: Apply protective coatings if the gear rack will be exposed to corrosive elements. Regularly clean the gear rack to remove any debris or moisture that can contribute to corrosion.
4. Noise During Operation
Unusual noises during operation may indicate issues such as misalignment or insufficient lubrication.
Solution: Check for proper lubrication and apply lubricant as needed. Also, inspect for misalignment or any foreign objects that may be causing noise and rectify the issue.
Gear Rack Engagement
When it comes to the engagement of gear racks, particularly those made from Milled Hardened Straight Tetragonal Chromium Molybdenum Alloy Steel (SCM4403), there are several critical factors to consider. The quality of the materials used, like SCM4403, ensures durability and strength, which are essential for smooth operation and longevity. Proper alignment and spacing between the gear and the rack are crucial to prevent wear and tear, as well as to maintain efficiency in mechanical systems.
The importance of gear rack engagement cannot be overstated. A robust connection between the gear and the rack ensures that force is transmitted effectively, enabling precise movement and control in machinery. This relationship is vital in applications ranging from automotive to industrial machinery, where efficiency and reliability are paramount.
Why Choose GBC Gear Racks
GBC is the Australian sales agent for Ever-power, providing high-quality transmission products at competitive prices. Our gear racks are currently available in New South Wales, Victoria, and Queensland, covering major cities such as Sydney, Melbourne, Brisbane, Adelaide, and Perth.
With nearly 20 years of experience, Ever-power has established a reputation for excellence. Our gear racks achieve a precision grade that meets the German DIN3962 standard 5, with a maximum single rack length of 3200mm. We offer a wide range of specifications for straight bevel racks, producing from 1 to 22 module sizes according to customer needs.
Our Milled Hardened Straight Tetragonal Chromium Molybdenum Alloy Steel (SCM4403) gear rack is designed for superior strength and durability, making it ideal for various applications.
In addition to our outstanding products, our company is committed to providing exceptional service, ensuring our customers receive the support they need to succeed.
The GBC Milled Hardened Straight Tetragonal Chromium Molybdenum Alloy Steel (SCM4403) Gear Rack MSTMH series offers exceptional strength and durability, making it an ideal choice for heavy-duty applications. As a reliable manufacturer, we ensure precision engineering and superior quality control. This gear rack’s unique tetragonal structure enhances load distribution, reducing wear and prolonging lifespan. Choose GBC for a robust solution that meets your exact specifications and elevates your operational efficiency.
