Z Type Drum Brake Flexible Jaw Coupling
The Z Type Drum Brake Flexible Jaw Coupling integrates a precision brake drum surface into the coupling hub for use with shoe-type brake actuators. Torque range 190–6,650 N·m, drum diameters from 160 to 800 mm. Designed for hoisting, crane travel, and industrial positioning drives where a shoe-type drum brake and a flexible coupling must share a single compact assembly.
Z Type Drum Brake Flexible Jaw Coupling
Integrated drum brake surface on the coupling hub — combining the zero-lubrication jaw coupling with a precision-machined drum for shoe brake actuators in a single compact hoisting and crane drive assembly.
The Drum Brake Partner to the P Type
Where disc brake caliper systems are specified for the P Type, the Z Type Drum Brake Flexible Jaw Coupling fulfils the equivalent role for shoe-type drum brake actuators. The Z Type hub incorporates a precision-machined cylindrical brake drum surface against which the brake shoes of a standard drum brake actuator press radially to develop braking torque.
Drum brakes remain the standard braking technology for overhead cranes, mining winders, and industrial hoists for their simplicity, reliability, and high braking torque capacity in arduous conditions. The Z Type allows this proven braking technology to coexist in the same compact hub assembly as a modern elastomeric jaw coupling, eliminating the need for a separate brake drum mounting on the drive shaft.
Ten model sizes from 38Z to 125Z cover nominal torques from 190 N·m to 6,650 N·m, with drum diameters available from 160 mm to 800 mm. Multiple drum sizes per model allow braking torque to be optimised independently of coupling torque selection — a key practical advantage when retrofitting into existing drive arrangements.

Structural Features of the Z Type Design
Integral Brake Drum Hub
The cylindrical drum surface is machined integral with the coupling hub casting, ensuring concentricity and eliminating drum slip or run-out. The precision inner drum surface meets the dimensional requirements of standard industrial shoe brake actuators.
Multiple Drum Sizes per Model
Three to five drum diameter options are available for most Z Type models. A larger drum delivers higher braking torque for the same shoe brake actuator clamping force, allowing independent optimisation of coupling and braking torque without resizing the coupling.
Full Standard Coupling Characteristics
The Z Type retains all characteristics of the standard jaw coupling — zero-lubrication elastomeric spider, torsional flexibility, vibration damping, misalignment tolerance, and axial plug-in installation. The spider is replaceable without removing either hub from its shaft.
Compact Single-Position Assembly
Both coupling and brake functions act at the same axial position on the drive shaft, reducing total drive length compared to a separate coupling-plus-drum arrangement — particularly valuable in crane end-carriage drives and elevator machine rooms.
Marine-Tolerant Construction
The drum brake shoe design is inherently more tolerant of water and debris ingress than disc brake caliper systems in exposed locations, making the Z Type the preferred choice for outdoor, port, and marine environments where disc brake caliper sealing would require additional protection.
Standardised Marking System
Z Type couplings are specified using: coupling type + drum outer diameter × drum width × hub pitch diameter P + bore sizes. Example: TS65Z–315×118×58 Coupling 60/65. This enables precise specification and positive identification of installed assemblies across a site's complete crane and hoist inventory.
Z Type Series — Technical Specifications

| Model | Nom. Torque (N·m) | Max Speed (rpm) | D (mm) | d₁max (mm) | d₂max (mm) | E (mm) | L₀ (mm) | Drum D₀×B (mm) | N values (mm) |
|---|---|---|---|---|---|---|---|---|---|
| 38Z | 190 | 9500 | 80 | 48 | 34 | 24 | 114 | 160×60 / 200×75 / 250×95 | 31 / 36 / 44 |
| 42Z | 265 | 8000 | 95 | 55 | 42 | 26 | 126 | 200×75 / 250×95 / 315×118 / 400×150 | 38 / 46 / 55 / 68 |
| 48Z | 310 | 7100 | 105 | 60 | 48 | 28 | 140 | 200×75 / 250×95 / 315×118 / 400×150 | 39 / 47 / 56 / 69 |
| 55Z | 410 | 6300 | 120 | 70 | 55 | 30 | 160 | 200×95 / 250×95 / 315×118 / 400×150 | 41 / 49 / 58 / 71 |
| 65Z | 625 | 5600 | 135 | 75 | 65 | 35 | 185 | 250×95 / 315×118 / 400×150 / 500×190 | 50 / 59 / 72 / 87 |
| 75Z | 1280 | 4750 | 160 | 90 | 75 | 40 | 210 | 250×95 / 315×118 / 400×150 / 500×190 / 630×236 | 52 / 61 / 74 / 89 / 107 |
| 90Z | 2400 | 3750 | 200 | 100 | 100 | 45 | 245 | 315×118 / 400×150 / 500×190 / 630×236 | 64 / 77 / 92 / 110 |
| 100Z | 3300 | 3350 | 225 | 110 | 100 | 50 | 270 | 400×150 / 500×190 / 630×236 / 710×265 | 79 / 94 / 112 / 123 |
| 110Z | 4800 | 3000 | 255 | 125 | 110 | 55 | 295 | 400×150 / 500×190 / 630×236 / 710×265 | 82 / 97 / 115 / 126 |
| 125Z | 6650 | 2650 | 290 | 145 | 130 | 60 | 340 | 500×190 / 630×236 / 710×265 / 800×300 | 101 / 119 / 130 / 144 |
Customer Reviews & Case Studies
🇦🇺 Australia — Overhead Crane Operations
A structural steel fabrication yard in Newcastle, New South Wales upgraded 12 overhead crane travel drives to 65Z couplings with 315×118 mm drums. The integral drum construction eliminated a separate drum-to-shaft adapter that had been a recurring failure point. After 18 months of operation across three-shift production, zero drum-related failures were recorded across all 12 cranes — a significant improvement over the previous design's record of two to three adapter failures per year.
★★★★★
"Eliminated the adapter failure mode entirely. Zero drum failures in 18 months across 12 cranes."
🇷🇺 Russia — Mining Winders
A coal mine in the Kemerovo region specified 125Z couplings with 800×300 mm drums on primary hoisting winder drives. The elastomeric spider absorbed the dynamic torque spikes generated during the deceleration phase of each hoisting cycle, reducing stress on the winder gearbox teeth and extending oil change intervals — an unexpected benefit beyond the primary brake integration function.
★★★★☆
"Torque spike absorption from the spider is the unexpected benefit. Gearbox oil stays cleaner longer."
🇦🇺 Australia — Steel Manufacturing
A steelworks in Whyalla, South Australia fitted 90Z couplings with 500×190 mm drums on ladle crane hoist drives, operating in extreme thermal environments adjacent to the furnace bays (ambient temperatures 45–60°C). Both the cast iron drum hub and polyurethane spider maintained performance across a full 12-month maintenance cycle with no coupling-related downtime incidents reported.
★★★★★
"Ambient 60°C next to the furnaces. No coupling issues in 12 months. Impressive."
🇳🇴 Norway — Ship & Port Equipment
A ship repair yard in Stavanger specified 75Z couplings with 400×150 mm drums on a new 50-tonne boat lift travel drive system. The drum brake design was selected over disc brakes for its greater tolerance to salt spray ingress in the exposed marine environment. The Z Type's integral drum and elastomeric coupling combination reduced the drive assembly length by 280 mm compared to the originally specified separate coupling-and-drum arrangement.
★★★★★
"Saved 280 mm of drive length and the drum brake suits our marine environment perfectly."
Frequently Asked Questions
For applications where disc brake caliper systems are specified instead of shoe brakes, the P Type Disc Brake Flexible Jaw Coupling provides an equivalent integrated coupling-and-disc solution for caliper brake actuators across the same torque range.
Specifying a Z Type Drum Brake Coupling for Your Crane or Hoist?
GBC supplies Z Type drum brake flexible jaw couplings to crane OEMs, mining equipment builders, and industrial plant engineers throughout Australia and internationally. Provide your coupling torque, bore sizes, required drum diameter and width, and brake actuator type — our technical team will confirm the correct specification within one business day.
The Z Type Drum Brake Flexible Jaw Coupling integrates a precision brake drum surface into the coupling hub for use with shoe-type brake actuators. Torque range 190–6,650 N·m, drum diameters from 160 to 800 mm. Designed for hoisting, crane travel, and industrial positioning drives where a shoe-type drum brake and a flexible coupling must share a single compact assembly.






