Winch Drive for Conveyor Traction Systems

The Winch Drive Planetary Gearbox for Conveyor Traction Systems is designed to enhance the efficiency and reliability of material handling operations. This advanced gearbox provides superior torque and speed control, making it essential for winch systems in conveyor applications, ensuring smooth and consistent traction for optimal performance.

Winch Drive Planetary Gearbox for Conveyor Traction Systems

The Winch Drive Planetary Gearbox is engineered to deliver exceptional torque and efficiency for conveyor traction systems. Its compact design and robust construction ensure reliable performance and longevity in demanding industrial environments.

Specification Details
Output torque range 1000-280000 N.m
Gear ratios i=5.3-400
Support The gearbox has rotating housing flanges to fit winch
Applicable motors Axial piston hydraulic motors, hydraulic orbit motors or others
Hydraulic motor options Pressure relief valve, overcenter valve on request
Bearing Robust bearing system absorbing the forces exerted by the ring gear
Brake Hydraulic released parking brake on request
Performance figures Refer to FEM standards, class M5 (T5-L2) for output max. speeds of 25 rpm
Compatibility Technical data and installation dimensions of the EP400W Series gearbox are same as those of Rexroth GFT…W Series and Bonfiglioli 800 Series, so these three can be used interchangeably
Type Max. torque N.m Range of ratios (i) Max. Input speed (rpm) Braking torque (N.m)
EP400W1 870 6.09 1000 130
EP401W1 1300 6.2 1000 270
EP402W2 4000 12.4-37.1 3500 -
EP403W2 4000 15.4-40 3500 270
EP405W 7000 20-80 3500 270
EP405.4W 5500 26-57 3500 280
EP406AW 12500 23-220 3500 430
EP406W 13000 28-140 3500 430
EP406BW3 17500 63-136 3500 430
EP407AW 18000 38-136 3500 430-530
EP407W3 26000 63-136 3500 530
EP410W3 37500 62-177 3500 530
EP413W3 42500 86-172 3500 610
EP414W3 67000 76-186 3500 1200
EP415W3 100000 81-215 3000 1200
EP416W3 140000 87-255 3000 2000
EP417W3 200000 123-365 3000 2000
EP419W3 275000 161-306 2500 3000

How does the Winch Drive Planetary Gearbox for Conveyor Traction Systems Work?

The Winch Drive Planetary Gearbox operates through a series of gears arranged in a planetary configuration. This design allows the gearbox to efficiently transmit torque and reduce speed, making it ideal for conveyor traction systems. The central sun gear drives the surrounding planet gears, which are held by a carrier. As the sun gear rotates, the planet gears orbit around it while also rotating on their axes, resulting in a compact and powerful transfer of motion. This structure minimizes space while maximizing load capacity and efficiency.

Planetary Gearbox

Determining Maximum Torque Capacity for Winch Drive Planetary Gearbox

To determine the maximum torque capacity of a Winch Drive Planetary Gearbox for Conveyor Traction Systems, start by assessing the gear ratio and the input power specifications. The gearbox's design, including the materials used and the number of gear teeth, also plays a crucial role in its torque handling capability. Calculate the output torque using the formula: Torque = Power / Angular Velocity. Additionally, consider the service factors and operational conditions that may affect performance, such as load variations and environmental factors. Proper analysis ensures the gearbox meets operational demands efficiently.

Winch Drive Planetary Gearbox

How to Choose Winch Drive Planetary Gearbox for Conveyor Traction Systems

When selecting a winch drive planetary gearbox for conveyor traction systems, consider several key factors. First, evaluate the power or torque requirements to ensure optimal performance. Next, determine the gear ratio needed for your application, followed by the overall speed requirements. Identify the input type and output configuration (spline, hollow, solid, etc.), and assess if there are any external or radial forces on the input or output ends. Additionally, consider the operating temperature, lifespan requirements, and any special needs, such as continuous operation or impact resistance, to ensure reliable and efficient performance.

Winch Drive Image

Winch Drive Planetary Gearbox for Conveyor Traction Systems

To determine if a winch drive planetary gearbox is overloaded, monitor the operating temperature, listen for unusual noises, and check for excessive vibrations. Additionally, inspect the output speed relative to the input power; a significant drop may indicate overload. Regular maintenance and performance checks can help prevent damage and ensure the gearbox operates within its designed capacity.

Signs of Gearbox Overload

Gearbox Image

  • Increased operational temperature
  • Unusual noise and vibrations
  • Reduced output speed
  • Frequent tripping of overload protection

Winch Planetary Gearbox Supplier

GBC is the Australian sales agent for the Ever-power Group, specializing in high-quality gear systems. The Winch Drive Planetary Gearbox is essential for Conveyor Traction Systems, providing enhanced efficiency, reliability, and exceptional torque output. These gearboxes ensure smooth operation and durability, making them a vital component in industrial applications. We encourage all customers to consider customizing and purchasing these power solutions to improve their operational capabilities. Invest in your equipment's performance today!

Planetary Gear Drives Manufacturer

Additional information

Edited by

Sylvia

The Winch Drive Planetary Gearbox for Conveyor Traction Systems is designed to enhance the efficiency and reliability of material handling operations. This advanced gearbox provides superior torque and speed control, making it essential for winch systems in conveyor applications, ensuring smooth and consistent traction for optimal performance.