Winch Drive for Conveyor Traction Systems
The Winch Drive Planetary Gearbox for Conveyor Traction Systems is designed to enhance the efficiency and reliability of material handling operations. This advanced gearbox provides superior torque and speed control, making it essential for winch systems in conveyor applications, ensuring smooth and consistent traction for optimal performance.
Winch Drive Planetary Gearbox for Conveyor Traction Systems
The Winch Drive Planetary Gearbox is engineered to deliver exceptional torque and efficiency for conveyor traction systems. Its compact design and robust construction ensure reliable performance and longevity in demanding industrial environments.
Specification | Details |
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Output torque range | 1000-280000 N.m |
Gear ratios | i=5.3-400 |
Support | The gearbox has rotating housing flanges to fit winch |
Applicable motors | Axial piston hydraulic motors, hydraulic orbit motors or others |
Hydraulic motor options | Pressure relief valve, overcenter valve on request |
Bearing | Robust bearing system absorbing the forces exerted by the ring gear |
Brake | Hydraulic released parking brake on request |
Performance figures | Refer to FEM standards, class M5 (T5-L2) for output max. speeds of 25 rpm |
Compatibility | Technical data and installation dimensions of the EP400W Series gearbox are same as those of Rexroth GFT…W Series and Bonfiglioli 800 Series, so these three can be used interchangeably |
Type | Max. torque N.m | Range of ratios (i) | Max. Input speed (rpm) | Braking torque (N.m) |
EP400W1 | 870 | 6.09 | 1000 | 130 |
EP401W1 | 1300 | 6.2 | 1000 | 270 |
EP402W2 | 4000 | 12.4-37.1 | 3500 | - |
EP403W2 | 4000 | 15.4-40 | 3500 | 270 |
EP405W | 7000 | 20-80 | 3500 | 270 |
EP405.4W | 5500 | 26-57 | 3500 | 280 |
EP406AW | 12500 | 23-220 | 3500 | 430 |
EP406W | 13000 | 28-140 | 3500 | 430 |
EP406BW3 | 17500 | 63-136 | 3500 | 430 |
EP407AW | 18000 | 38-136 | 3500 | 430-530 |
EP407W3 | 26000 | 63-136 | 3500 | 530 |
EP410W3 | 37500 | 62-177 | 3500 | 530 |
EP413W3 | 42500 | 86-172 | 3500 | 610 |
EP414W3 | 67000 | 76-186 | 3500 | 1200 |
EP415W3 | 100000 | 81-215 | 3000 | 1200 |
EP416W3 | 140000 | 87-255 | 3000 | 2000 |
EP417W3 | 200000 | 123-365 | 3000 | 2000 |
EP419W3 | 275000 | 161-306 | 2500 | 3000 |
How does the Winch Drive Planetary Gearbox for Conveyor Traction Systems Work?
The Winch Drive Planetary Gearbox operates through a series of gears arranged in a planetary configuration. This design allows the gearbox to efficiently transmit torque and reduce speed, making it ideal for conveyor traction systems. The central sun gear drives the surrounding planet gears, which are held by a carrier. As the sun gear rotates, the planet gears orbit around it while also rotating on their axes, resulting in a compact and powerful transfer of motion. This structure minimizes space while maximizing load capacity and efficiency.
Determining Maximum Torque Capacity for Winch Drive Planetary Gearbox
To determine the maximum torque capacity of a Winch Drive Planetary Gearbox for Conveyor Traction Systems, start by assessing the gear ratio and the input power specifications. The gearbox's design, including the materials used and the number of gear teeth, also plays a crucial role in its torque handling capability. Calculate the output torque using the formula: Torque = Power / Angular Velocity. Additionally, consider the service factors and operational conditions that may affect performance, such as load variations and environmental factors. Proper analysis ensures the gearbox meets operational demands efficiently.
How to Choose Winch Drive Planetary Gearbox for Conveyor Traction Systems
When selecting a winch drive planetary gearbox for conveyor traction systems, consider several key factors. First, evaluate the power or torque requirements to ensure optimal performance. Next, determine the gear ratio needed for your application, followed by the overall speed requirements. Identify the input type and output configuration (spline, hollow, solid, etc.), and assess if there are any external or radial forces on the input or output ends. Additionally, consider the operating temperature, lifespan requirements, and any special needs, such as continuous operation or impact resistance, to ensure reliable and efficient performance.
Winch Drive Planetary Gearbox for Conveyor Traction Systems
To determine if a winch drive planetary gearbox is overloaded, monitor the operating temperature, listen for unusual noises, and check for excessive vibrations. Additionally, inspect the output speed relative to the input power; a significant drop may indicate overload. Regular maintenance and performance checks can help prevent damage and ensure the gearbox operates within its designed capacity.
Signs of Gearbox Overload
- Increased operational temperature
- Unusual noise and vibrations
- Reduced output speed
- Frequent tripping of overload protection
Winch Planetary Gearbox Supplier
GBC is the Australian sales agent for the Ever-power Group, specializing in high-quality gear systems. The Winch Drive Planetary Gearbox is essential for Conveyor Traction Systems, providing enhanced efficiency, reliability, and exceptional torque output. These gearboxes ensure smooth operation and durability, making them a vital component in industrial applications. We encourage all customers to consider customizing and purchasing these power solutions to improve their operational capabilities. Invest in your equipment's performance today!
Additional information
Edited by | Sylvia |
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The Winch Drive Planetary Gearbox for Conveyor Traction Systems is designed to enhance the efficiency and reliability of material handling operations. This advanced gearbox provides superior torque and speed control, making it essential for winch systems in conveyor applications, ensuring smooth and consistent traction for optimal performance.