Winch Drive for Steel Mill Lifting Equipment

The Winch Drive Planetary Gearbox for Steel Mill Lifting Equipment is designed to enhance the lifting capabilities in steel mills. This gearbox efficiently converts motor speed into high torque, allowing for precise control and reliable operation in winch systems, ensuring safe and effective material handling in demanding environments.

Winch Drive Planetary Gearbox for Steel Mill Lifting Equipment

The Winch Drive Planetary Gearbox is engineered to provide exceptional torque and efficiency for steel mill lifting operations. Its robust design ensures reliability and longevity, making it ideal for heavy-duty applications in demanding industrial environments.

Specification Details
Output torque range 1000-280000 N.m
Gear ratios i=5.3-400
Support The gearbox has rotating housing flanges to fit winch
Applicable motors Axial piston hydraulic motors, hydraulic orbit motors or others
Hydraulic motor options Pressure relief valve, overcenter valve on request
Bearing Robust bearing system absorbing the forces exerted by the ring gear
Brake Hydraulic released parking brake on request
Performance figures Refer to FEM standards, class M5 (T5-L2) for output max. speeds of 25 rpm
Compatibility Technical data and installation dimensions of the EP400W Series gearbox are same as those of Rexroth GFT…W Series and Bonfiglioli 800 Series, so these three can be used interchangeably
Type Max. torque N.m Range of ratios (i) Max. Input speed (rpm) Braking torque (N.m)
EP400W1 870 6.09 1000 130
EP401W1 1300 6.2 1000 270
EP402W2 4000 12.4-37.1 3500 -
EP403W2 4000 15.4-40 3500 270
EP405W 7000 20-80 3500 270
EP405.4W 5500 26-57 3500 280
EP406AW 12500 23-220 3500 430
EP406W 13000 28-140 3500 430
EP406BW3 17500 63-136 3500 430
EP407AW 18000 38-136 3500 430-530
EP407W3 26000 63-136 3500 530
EP410W3 37500 62-177 3500 530
EP413W3 42500 86-172 3500 610
EP414W3 67000 76-186 3500 1200
EP415W3 100000 81-215 3000 1200
EP416W3 140000 87-255 3000 2000
EP417W3 200000 123-365 3000 2000
EP419W3 275000 161-306 2500 3000

How does the Winch Drive Planetary Gearbox for Steel Mill Lifting Equipment Work?

The Winch Drive Planetary Gearbox operates through a series of gears that efficiently transfer power from the motor to the load. Its basic structure includes a sun gear at the center, surrounded by planet gears that rotate within a ring gear. This configuration allows for high torque output in a compact design. As the motor drives the sun gear, the planet gears revolve around it, meshing with the ring gear, resulting in a smooth and powerful lifting motion. This gearbox is crucial for the reliable operation of lifting equipment in steel mills.

Planetary Gearbox

Choosing the Right Gear Ratio for Winch Drive Planetary Gearbox

The Winch Drive Planetary Gearbox for steel mill lifting equipment is designed to optimize performance based on load and speed requirements. When selecting the appropriate gear ratio, consider the weight of the load to be lifted and the required lifting speed. A higher gear ratio is suitable for heavy loads at slower speeds, providing greater torque. Conversely, a lower gear ratio is ideal for lighter loads requiring faster movement. This careful calculation ensures efficient operation and prolongs the lifespan of the gearbox.

Winch Drive Planetary Gearbox

How to Choose Winch Drive Planetary Gearbox for Steel Mill Lifting Equipment

When selecting a winch drive planetary gearbox, consider several key factors to ensure optimal performance. Firstly, determine the power or torque requirements based on your lifting needs. Evaluate the gear ratio and rotational speed to match the system's demands. Assess the input and output types, such as spline, hollow, or solid, and whether there are external or radial loads acting on these connections. Additionally, factor in the operating temperature and expected lifespan of the gearbox. Lastly, address any special requirements, such as continuous operation or the ability to handle shock loads, to ensure reliability in your application.

Winch Drive Image

Winch Drive Planetary Gearbox for Steel Mill Lifting Equipment

To determine if the gearbox is overloaded, monitor for unusual noises, vibrations, and excessive heat generation. Check the torque readings against the manufacturer's specifications. If the gearbox struggles to lift loads or operates intermittently, it could indicate an overload condition. Regular inspections and maintenance are essential to prevent damage and ensure efficient operation.

Signs of Overload in Gearboxes

Gearbox Image

  • Unusual noise during operation.
  • Excessive heat emission.
  • Increased vibration levels.
  • Difficulty in lifting intended loads.
  • Frequent tripping of overload protection devices.

Winch Planetary Gearbox Supplier

GBC is the Australian sales agent for Ever-power Group, renowned for providing top-quality winch planetary gearboxes. The Winch Drive Planetary Gearbox for Steel Mill Lifting Equipment plays a crucial role in enhancing efficiency and reliability in heavy lifting applications. Its robust design ensures optimal performance under demanding conditions, making it an essential component for any steel mill operation. We invite all customers to customize and purchase our gearboxes to elevate your lifting capabilities and ensure maximum productivity.

Planetary Gear Drives Manufacturer

Additional information

Edited by

Sylvia

The Winch Drive Planetary Gearbox for Steel Mill Lifting Equipment is designed to enhance the lifting capabilities in steel mills. This gearbox efficiently converts motor speed into high torque, allowing for precise control and reliable operation in winch systems, ensuring safe and effective material handling in demanding environments.