Setscrew Type Oldham Coupling

GBC6 Series Setscrew Oldham Coupling — aluminium alloy body, zero backlash, high torsional stiffness. Rated torque 0.7–80 N·m, max speed 9,000 rpm, radial misalignment up to 3.8 mm, angular tolerance 3°. 8 sizes (GBC6-16 to GBC6-70), metric and inch bores available. Stocked and shipped Australia-wide by GBC.

GBC6 Series Setscrew Type Oldham Coupling — Zero Backlash, High Torsional Stiffness for Precision Drive Applications

The GBC6 Series Setscrew Type Oldham Coupling is a compact, aluminium alloy three-piece flexible coupling engineered for precision servo, CNC, and encoder drive applications where zero backlash, high torsional stiffness, and the ability to accommodate both parallel and angular shaft misalignment are all required in a single assembly. With rated torque from 0.7 to 80 N·m, maximum speeds up to 9,000 rpm, and radial misalignment compensation up to 3.8 mm, the GBC6 series covers the majority of small-to-medium precision drive coupling requirements encountered in Australian automation, robotics, and motion control applications.

GBC6 Series Setscrew Type Oldham Coupling — aluminium alloy body, zero backlash precision flexible coupling

Core Product Parameters at a Glance

Rated Torque 0.7 – 80 N·m
Max Torque 1.4 – 160 N·m
Max Speed Up to 9,000 rpm
Radial Misalignment 1.0 – 3.8 mm
Angular Misalignment 3.0° (all sizes)
Backlash Zero
Body Material Aluminium Alloy
Sizes Available GBC6-16 to GBC6-70 (8 sizes)

Key Features of the GBC6 Series Setscrew Oldham Coupling

Zero Backlash

Close-tolerance tongue-and-slot interface eliminates lost motion between input and output shafts, making the GBC6 suitable for closed-loop servo positioning and encoder feedback systems.

High Torsional Stiffness & Response

Static torsional stiffness from 29 to 1,600 N·m/rad across the size range. High stiffness minimises angular lag in servo applications and preserves dynamic positioning accuracy during acceleration and deceleration cycles.

High Parallel & Angular Misalignment Tolerance

Accommodates up to 3.8 mm radial offset and 3.0° angular misalignment, significantly greater than bellows or disc couplings of similar size, reducing installation precision requirements on motor mounts and bearing housings.

Electrical Insulation

The polymer intermediate disc provides electrical isolation between the two coupled shafts, breaking stray current paths that would otherwise damage encoder bearings, servo motor windings, and adjacent electronic components.

Simple Assembly — Setscrew Fixation

Setscrew (grub screw) hub retention allows rapid installation with a standard hex key. No special tools required. Compact envelope and low mass minimise the reflected inertia seen by servo drives.

Corrosion Resistance

Aluminium alloy hubs with natural anodising or optional hard-coat surface treatment resist oxidation and mild chemical exposure, suitable for automation and food-adjacent environments without the weight penalty of stainless steel.

GBC6 Setscrew Oldham Coupling side view — setscrew hub fixation detail and intermediate disc assembly

What Is an Oldham Coupling?

An Oldham coupling is a three-piece flexible mechanical coupling designed to transmit rotary motion between two parallel shafts that are laterally offset from one another. The assembly comprises two outer hubs — each bored and fixed to one of the rotating shafts — and a central intermediate disc (the slider) with perpendicular tongue slots on each face that engage corresponding tongues on each hub. As the assembly rotates, the intermediate disc slides within the hub slots to continuously compensate for any radial (parallel) offset between the two shaft centrelines, while transmitting torque with a constant 1:1 velocity ratio.

The engineering problem the Oldham coupling solves is intrinsic to real-world machinery: perfect shaft alignment is rarely achieved or maintained. Motor mount tolerances, thermal expansion, bearing wear, and cumulative assembly variation all introduce some degree of offset between connected shafts. A rigid coupling transmits this offset as a bending moment directly into shaft bearings and seals, accelerating wear and causing premature failure. An Oldham coupling intercepts that offset kinematically at the floating intermediate disc, keeping the lateral force path clean and bearing loads predictable.

What distinguishes the Oldham design from elastomeric couplings — such as jaw or spider-type units — is its essentially rigid torque path and zero-backlash characteristic. There is no elastic element to fatigue, creep, or change stiffness with temperature. The intermediate disc material handles the sliding compensation function without introducing torsional compliance or angular velocity variation. This makes the Oldham coupling the preferred choice wherever precise positioning, constant velocity ratio, and long service life under shaft misalignment are simultaneously required — all of which are standard requirements in Australian servo and automation applications.

How Does the GBC6 Setscrew Oldham Coupling Work?

Each aluminium alloy hub carries a single raised rectangular tongue machined to close tolerances on its face. The intermediate disc carries two perpendicular slots — one on each face — that accept these tongues as a precision sliding fit. When the drive hub rotates, its tongue pushes the disc linearly in one direction. The disc simultaneously slides in the perpendicular direction relative to the driven hub. The net output is pure torque transfer at a constant 1:1 velocity ratio. The centre of the intermediate disc describes a small circular orbit with a diameter equal to the radial offset between the two shaft axes — this is the kinematic compensation mechanism, and it operates continuously and passively throughout every revolution.

For the GBC6 series, radial misalignment compensation ranges from 1.0 mm on the GBC6-16 up to 3.8 mm on the GBC6-63 and GBC6-70 sizes. Angular misalignment tolerance is 3.0° across all eight sizes — a notably high angular tolerance for a zero-backlash coupling, and a feature that significantly reduces the installation precision requirements on motor mounts and gearbox flanges. Maximum operating speeds range from 9,000 rpm (GBC6-16) down to 2,300 rpm (GBC6-70), reflecting the increasing centrifugal loads on the disc orbit as coupling diameter grows.

In servo positioning systems, encoders, and CNC auxiliary drives, the zero-backlash characteristic of the GBC6 is critical. Any elastic windup or lost motion in the torque path appears directly as a positioning error in closed-loop control — a backlash of even 0.1° in a 1:1 drive translates to a measurable position offset at the tool or process point. The GBC6's rigid tongue-and-slot torque path maintains a fixed angular relationship between motor shaft and load shaft, preserving the accuracy of the position feedback loop. The low rotational inertia of the aluminium alloy assembly — as low as 3.0 x 10^-7 kg·m² on the GBC6-16 — also minimises reflected inertia at the servo drive, enabling faster current and velocity loop response times.

GBC6 Series Setscrew Oldham Coupling dimensional drawing — D, L, F, L1, M dimensions and ordering code reference

Specifications & Material Options

All published dimensional and performance data for the GBC6 series are listed in the tables below. Note that moment of inertia and mass figures are based on the maximum shaft bore for each size. Use this data for initial coupling selection and servo drive inertia calculations; our team can confirm suitability for your specific duty cycle and control architecture.

Ordering Code Format

GBC6 — [Outside Diameter] — [d1 Bore][d2 Bore]

Example: GBC6-25-0810 = GBC6 Series, 25 mm outside diameter, d1 bore 8 mm, d2 bore 10 mm.
The outside diameter determines the frame size. Specify the d1 and d2 bore diameters to match your drive and driven shaft sizes.

GBC6 Series — Dimensions (mm)

Model Bore d1, d2 (mm) OD (mm) L (mm) F (mm) L1 (mm) M (Setscrew) Wrench Torque (N·m)
GBC6-16 4, 5, 6 16 18 3.5 7 M3 0.7
GBC6-20 6, 6.35, 8 20 23 4.5 9 M4 1.7
GBC6-25 6.35, 8, 9.525, 10 25 28 5.5 11 M5 4.0
GBC6-32 8, 9, 9.525, 10, 11, 12, 14 32 33 6.5 13 M6 7.0
GBC6-40 12, 14, 15, 16 40 35 7.0 14 M6 7.0
GBC6-50 14, 15, 16, 18, 19, 20 50 38 8.5 17 M8 15
GBC6-63 16, 18, 19, 20, 24, 25 63 47 10.5 21 M10 30
GBC6-70 24, 25, 28, 30, 32, 35 70 59 12.5 26 M10 32

GBC6 Series — Technical Specifications

Note: Moment of inertia and mass figures are based on the maximum shaft bore for each size.

Model Rated Torque (N·m) Max Torque (N·m) Max Speed (rpm) Moment of Inertia (kg·m²) Static Torsional Stiffness (N·m/rad) Radial Misalignment (mm) Angular Misalignment (°) Mass (g)
GBC6-16 0.7 1.4 9,000 3.0 x 10⁻⁷ 29 1.0 3.0 6
GBC6-20 1.6 3.2 7,400 9.0 x 10⁻⁷ 58 1.4 3.0 14
GBC6-25 3.0 6 5,800 2.8 x 10⁻⁶ 125 1.9 3.0 24
GBC6-32 5.5 11 4,700 8.9 x 10⁻⁵ 260 2.4 3.0 46
GBC6-40 9.0 18 3,600 2.1 x 10⁻⁴ 505 2.8 3.0 80
GBC6-50 19.0 38 3,000 6.0 x 10⁻⁵ 780 3.3 3.0 144
GBC6-63 33 66 2,400 2.1 x 10⁻⁴ 1,200 3.8 3.0 318
GBC6-70 80 160 2,300 1.7 x 10⁻⁴ 1,600 3.8 3.0 456

Material Options

Aluminium Alloy Hub (Standard)

The GBC6 series is supplied with aluminium alloy hubs as standard. Aluminium delivers an excellent strength-to-weight ratio, keeping coupling inertia to a minimum — essential for high-speed servo and encoder applications where reflected inertia directly affects drive tuning. Anodising provides corrosion resistance and surface hardness suitable for most industrial environments.

Nylon Intermediate Disc

Lightweight and electrically insulating. The standard intermediate disc material for most GBC6 applications. Provides the electrical isolation between drive and driven shafts that protects encoder bearings and servo electronics from stray currents. Self-lubricating properties minimise wear at the tongue-slot interfaces. Suited to the majority of servo and automation operating conditions within the rated temperature range.

Delrin / POM Intermediate Disc

Higher rigidity and improved dimensional stability under sustained load compared to nylon. Specified for applications where maximum torsional stiffness is required or where the intermediate disc will be subjected to heavier cyclic loading. Lower moisture absorption than nylon ensures consistent tongue-slot clearance in humid environments. Available on request for GBC6-32 and larger sizes.

Stainless Steel Hub (Custom)

Available on request for food processing, pharmaceutical, and marine applications where aluminium alloy is not suitable due to corrosive washdown environments or regulatory requirements. Grade 304 and 316 options available. Stainless steel hubs increase coupling mass and inertia versus aluminium equivalents; confirm servo drive inertia ratio before specifying stainless in high-dynamic applications.

Need a higher torque coupling for your drive application? Browse the complete GBC coupling range, including the WH Type and SL Type Oldham series covering torque requirements from light servo drives through to 63,000 N·m heavy industrial applications.

GBC industrial coupling product range — GBC6 setscrew Oldham, WH Type, SL Type and other flexible couplings for Australian industry

Industry Applications in Australia

The GBC6 Series Setscrew Oldham Coupling is specified across a broad range of Australian precision motion and automation industries. The combination of zero backlash, high torsional stiffness, generous misalignment tolerance, and compact aluminium alloy construction makes it a default consideration in any servo or CNC coupling selection process.

Servo Motor & Precision Motion Control

The GBC6-16 and GBC6-20 sizes are standard choices for direct servo motor shaft to lead screw or linear actuator connections in Australian machine tool, electronics assembly, and industrial robotics applications. Zero backlash preserves positioning accuracy under direction reversal, and low inertia allows servo drives to be tuned to tighter bandwidth.

CNC Machining & Router Axes

Spindle encoder coupling and axis servo motor connections on CNC routers, plasma cutters, and machining centres used throughout Australian manufacturing benefit from the GBC6's constant velocity ratio and electrical insulation, which protects encoder electronics from stray currents generated by cutting operations.

Encoder & Feedback Device Connection

Connecting rotary encoders, resolvers, and tachometers to machine shafts is one of the most common GBC6 applications in Australia. The coupling must accommodate minor shaft misalignment without transmitting radial loads into the encoder's delicate bearing, and must not introduce any angular velocity variation that would appear as noise in the feedback signal — both requirements the GBC6 meets by design.

Packaging & Labelling Automation

High-speed packaging lines operate servo axes at rates up to 9,000 rpm with frequent directional changes. The GBC6's setscrew fixation allows rapid coupling changes during format changeovers, and its zero-backlash characteristic ensures consistent label placement and fill volume accuracy across all production speeds.

3D Printing & Additive Manufacturing

GBC6-16 and GBC6-20 couplings are widely used in Australian-built and imported FDM and SLA 3D printer motion systems where stepper motor shaft to leadscrew connections demand zero backlash, electrical isolation, and accommodation of the minor misalignment common in extruded aluminium frame machines.

Medical & Laboratory Equipment

Precision pipetting systems, automated laboratory analysers, and medical imaging positioning drives in Australian healthcare and research environments specify the GBC6 series for its compact dimensions, repeatable zero-backlash performance, and electrical isolation properties that protect sensitive electronic measurement systems from electromagnetic interference transmitted through the drive train.

GBC6 Setscrew Oldham Coupling vs Other Coupling Types

The table below compares the GBC6 Series Setscrew Oldham Coupling against three coupling types frequently evaluated alongside it in Australian precision drive and automation procurement.

Parameter GBC6 Oldham (Setscrew) Jaw Coupling Bellows Coupling Disc Coupling
Parallel Offset Compensation Excellent (up to 3.8 mm) Limited (0.1–0.5 mm) Low (0.1–0.3 mm) Very Low (<0.1 mm)
Angular Misalignment Tolerance 3.0° (all sizes) Moderate (1°–2°) Good (1°–3°) Low (0.5°–1°)
Backlash Zero Low–Moderate Near Zero Near Zero
Electrical Insulation Yes (polymer disc) Yes (spider) No No
Torsional Stiffness High (29–1,600 N·m/rad) Low–Moderate (spider material) Very High Very High
Max Speed Up to 9,000 rpm Up to 6,000 rpm Up to 10,000+ rpm Up to 10,000+ rpm
Installation Simple — hex key setscrew Simple — spider accessible Moderate More complex
Relative Cost Low–Moderate Low High High

GBC coupling manufacturing and quality inspection facility — precision machining of GBC6 setscrew Oldham coupling hubs

Why Source Your GBC6 Setscrew Oldham Couplings from GBC Australia?

For procurement engineers and maintenance teams specifying precision couplings in Australian automation, OEM machine building, and servo drive applications, supplier reliability and technical depth matter as much as the product specification itself. Here is why GBC is the supplier of choice for GBC6 series couplings across Australia.

Quality Certifications

GBC6 Series couplings are produced under an ISO 9001 certified quality management system with documented process controls for precision machining of hub bores, tongue profiles, and setscrew threads. Products comply with RoHS substance restrictions. CE conformity documentation and material test certificates are available for applications requiring formal compliance records.

Custom Bore & Specification

Custom bore diameters not in the standard table, metric and imperial keyway profiles, alternative intermediate disc materials, stainless steel hubs, and custom surface treatments are all available. Minimum order quantity for custom specifications is 5 pieces. Lead time is typically 7–15 business days from drawing confirmation. For OEM volume requirements, contact us to discuss blanket order pricing and scheduled release programmes.

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English-Language Technical Support

Our Australian-based technical team responds to all enquiries within one business day. We provide coupling selection assistance (including servo drive inertia ratio calculations), STEP 3D CAD files, dimensional drawings, and installation guidance — all at no charge. Standard GBC6 sizes are stocked for same-week dispatch, supporting both planned build schedules and unplanned breakdown replacement needs.

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Nationwide Delivery & Returns

We supply GBC6 series couplings to customers across all Australian states and territories — NSW, VIC, QLD, WA, SA, TAS, ACT, and NT — via tracked freight. Standard in-stock orders dispatch within 2–3 business days. Standard products in original condition may be returned within 30 days. Custom-specification orders are subject to prior approval for return or exchange.

Ready to confirm your coupling selection or request a sample? Contact the GBC engineering and sales team — we typically respond within one business day with a confirmed recommendation and pricing.

Frequently Asked Questions — GBC6 Series Setscrew Oldham Coupling

What does "setscrew type" mean in an Oldham coupling?
In a setscrew type Oldham coupling, the hubs are fixed to the motor and driven shafts using radially positioned setscrews (grub screws) tightened against the shaft surface or a pre-machined flat. This is in contrast to clamp-style split hubs, which grip the shaft by compressing a slotted hub bore with a bolt. Setscrew fixation is compact, quick to install with a standard hex key, and cost-effective — making it the most common hub retention method for small-to-medium precision servo couplings. The GBC6 series uses setscrew fixation across all eight frame sizes.
What is the backlash of the GBC6 Series Oldham Coupling?
The GBC6 Series is designed for zero backlash. The tongue-and-slot interface between the intermediate disc and the aluminium alloy hubs is machined to close tolerances, eliminating lost motion between input and output. This makes the GBC6 series suitable for closed-loop servo positioning systems, CNC axis drives, and encoder connections where any backlash would appear directly as a positioning or feedback error.
What are the rated and maximum torque values for GBC6 Series couplings?
Rated torque ranges from 0.7 N·m (GBC6-16) to 80 N·m (GBC6-70). Maximum torque — the peak that must not be exceeded including start-up, braking, and shock events — ranges from 1.4 N·m (GBC6-16) to 160 N·m (GBC6-70). Coupling selection should be based on the application maximum torque (including any applicable service factor) remaining below the published maximum torque figure for the selected size.
How much radial and angular misalignment can the GBC6 Series accommodate?
Radial (parallel) misalignment compensation ranges from 1.0 mm (GBC6-16) up to 3.8 mm (GBC6-63 and GBC6-70). Angular misalignment tolerance is 3.0° across all eight sizes — a notably high angular tolerance for a zero-backlash coupling class, which substantially reduces the installation precision requirements on motor mounts and gearbox flanges compared to bellows or disc couplings. These values are operating limits; minimising residual misalignment at installation extends disc and hub wear life.
What shaft bore sizes are available for the GBC6 Series?
Standard bore combinations vary by frame size, covering bore diameters from 4 mm (GBC6-16) up to 35 mm (GBC6-70). Metric and inch (e.g. 6.35 mm = 1/4", 9.525 mm = 3/8") bores are both available within the standard range. Each coupling is ordered with a specific d1 and d2 bore to match the two shaft diameters being connected. Custom bore sizes outside the standard range are available on request with a 7–15 business day lead time.
What is the ordering code format for GBC6 Series Oldham Couplings?
The format is: GBC6-[Outside Diameter]-[d1 Bore][d2 Bore]. Example: GBC6-25-0810 = GBC6 Series, 25 mm OD, d1 bore 8 mm, d2 bore 10 mm. The outside diameter specifies the frame size. The bore combination must be specified to match the two shaft diameters. If your bore combination is not listed in the standard table, contact our team — most non-standard bore combinations can be accommodated as custom orders.
Do you supply GBC6 Setscrew Oldham Couplings across Australia?
Yes. GBC supplies GBC6 Series Setscrew Oldham Couplings to customers across all Australian states and territories — NSW, VIC, QLD, WA, SA, TAS, ACT, and NT. Standard in-stock sizes dispatch within 2–3 business days via tracked freight. Custom bore combinations are available with a 7–15 business day lead time. Contact us at sales@australia-drive.com for pricing, availability, and technical support.

Request a Quote or Technical Datasheet for the GBC6 Series Setscrew Oldham Coupling

Tell us your shaft diameters (d1 and d2), required OD frame size, and application torque and speed — we will confirm your bore combination, intermediate disc material, and pricing within one business day.

GBC6 Series Setscrew Oldham Coupling — aluminium alloy body, zero backlash, high torsional stiffness. Rated torque 0.7–80 N·m, max speed 9,000 rpm, radial misalignment up to 3.8 mm, angular tolerance 3°. 8 sizes (GBC6-16 to GBC6-70), metric and inch bores available. Stocked and shipped Australia-wide by GBC.

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